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START-UP CHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler for the first time. All
information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to
record all equipment operation functions and required settings.
GAS SUPPLY DATA CLEARANCES
Regulator Model & Size _________ / CFH Front Clearance _______________In.
Gas Line Size (in room) ____________ In. NPT Right Side Clearance _______________In.
Length of Gas Line ____________ Eq Ft Left Side Clearance _______________In.
Gas Shut-Off Valve Type ____________ Rear Clearance _______________In.
( Ball, Lube cock) Overhead Clearance _______________In.
Sediment Trap ____________ Y/N
Port _______Std__ Full ELECTRICAL
Voltage Supply (VAC) No Load______ Load_____
Voltage -24 VAC _____________VAC
Voltage Com to Ground _____________VAC
VISUAL INSPECTION OF COMPONENTS Operating Control Setting _____________deg F
Verify inspection was done and condition of components are in
good working order with a “yes”
Wiring Harness _____________ Y/N
Burner/s (flame) _____________ Y/N
Remote flame sense _____________ Y/N Sketch plumbing on reverse side
WATER SUPPLY
Flow Rate in GPM or Delta T __________ If Avail
Measure flow rate at full fire
VENTING Number of Tanks and Size Qty____ ____ Gallons
Vent Size:___________ Stack Height:_____ Plumbing Size _______________
Category: _________ sketch vent on reverse side *** Pump Size: _________ (boiler) Pump HP: ________
Vent Material: __________________ Impeller trim____________ Pump Model________
Vent Termination Type: __________________ Louvers __________________ Screens____________
Combustion Air Openings: Low __________in2
Ventilation air High _________ in2
EMISSIONS SETTINGS AND TEST INFORMATION (AT FULL FIRE) Nominal Factory Recommended Settings
Blower Pressure Setting ______________ In. WC See manual or card tag
Supply Gas Pressure ______________ In. WC See manual or card tag
Verify stable pressure static & dynamic condition
Manifold Gas Pressure _____________ In. WC See manual or card tag
Tracking Pressure (clean filter) ______________In. WC
The following measurements must be obtained with a Combustion Analyzer.
NOX _____________ PPM Less than 20 PPM (If required by Certifying Agency)
Free Oxygen _____________ % See manual
CO _____________ PPM Less than 170 PPM
CO2 _____________ % See manual
Model Number: ______________________________ Serial Number: _______________________________
*** Note: draw venting with details, such as extractors, Site Altitude Above Sea Level __________________Ft.
barometric dampers, blast dampers or draft inducers
Job Name _______________________________________________________________________________________
Address _________________________________________________________________________________________
Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______
Mechanical Contractor / Installer _______________________________________________________________________
Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________
Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager