Balcar R410A Air Conditioner User Manual


 
174
INSTALLATION MANUAL
Drain-up Kit
for Concealed Duct Type Indoor Unit
MODEL: TCB-DP11BE
WARNING
Ask the qualified installation professional to install the drain up kit.
If drain up kit is inappropriate installed by yourself, it may cause a water
leak, an electric shock fire and so on.
Install the drain up kit surely according to this installation manual.
When re-install the drain up kit, also ask the qualified installation
professional to install it.
If drain up kit is installed by yourself, it may cause a water leak, an electric
shock fire and so on.
Configuration
REQUIREMENT
Be sure to install the drain up kit correctly according to the procedure
described in this Installation Manual. Otherwise, the position of the drain
pan on the drain up kit does not match with one on the air conditioner
body, resulting in a water leak.
Check the level of the air conditioner.
(Check that it is horizontally set or the drain port side of the air conditioner
is set with an inclination within 1˚ downward.)
Be sure to make a check port to the lower ceiling part of the drain up kit.
*
Using the hose band, tighten the drain port and drain inlet of the drain
pan. Also, be sure to set the screw section of the hose band toward
upper side.
4
. Cabling (See Fig. 2.)
Remove cover of the electric parts box of the air conditioner body.
Insert 3P connector (BLUE) of the drain up kit into the terminal No.
CN068 (BLUE) in the electric parts box.
Remove the short circuit connector (No. CN030) on the P.C. board in
electric parts box.
Insert 3P connector (RED) of the drain up kit into the terminal No. CN030
(RED) (Short-circuit connector is not used.)
Clamp the cable in the electric parts box.
A
B
C
D
Name
Drain up kit body
Drain hose
Hose band
Thermal insulation pipe
Q’ty
1
1
2
1
EH99824201 (EN)
Suction panel
Air conditioner body
Drain inlet
(Drain port)
Drain hose,
thermal insulation pipe
Drain pan
(Drain port)
Cable
Discharge
duct
Mounting screws
(4 pcs.)
Electric
parts box
Drain up kit
Drain outlet
30
Check lid
P.C. board
To drain up
Cable
CN030
(RED)
CN068 (BLUE)
Arrange the cables so
that they do not apply
a tension upon the
drain-up kit body and
the connector section.
CN068
(BLUE)
CN030
(RED)
Drain pump
(DP)
Float switch
(FS)
3 1
3 1
3 1
3 1
E
F
G
Name
Bundling band
Tapping screw
Thermal insulation tape
Float switch
35
Q’ty
3
4
2
How to install drain-up kit
1
. Installation of drain-up kit body (See Fig. 1.)
Open the cover of drain-up kit body, align the position and fasten the body
using the attached 4 tapping screws.
2
. Hose connection (See Fig. 1.)
First connect the drain hose to pipe at the drain port of the drain up kit,
and then connect it to the drain port of the air conditioner body.
Tighten the both ends of the drain hose with hose band. In this time, be
sure to set the screw section of the hose band toward upper side.
Apply thermal insulation the drain hose with the attached thermal
insulation pipe.
Set the both ends of the drain hose closely to the drain pan.
If a gap is generated on the matched section of the thermal insulation
materials at the both ends, seal the section by winding the thermal
insulation tape.
3
. Drain piping
Be sure to set the drain pipe from the drain up kit with falling gradient.
Support and fix the drain pipe at an appropriate position so that an
excessive load is not applied on the drain port.
Be sure to apply thermal insulation (procured locally) to the drain pipe.
<Fig. 1>
<Fig. 2> <Fig. 3>
Test run
Condition check of water drain
After the electric work and cabling work, check the drain is smoothly discharged
by running the air conditioner in COOL mode.
If the cooling operation does not continue for a long time, pour water into the
drain pan of the air conditioner body to check whether the drain is smoothly
discharged or not.
Check there is no water leak at each connecting section.
Operation check of float switch
During cooling operation, operate the float switch.
Check the air conditioner stops the cooling operation under condition that the
drain pump keeps operating.
After operation in COOL mode, operate the float switch.
In this time, check that the drain pump works to discharge the drain.
<Position of float switch>
To handle the float switch, remove the
front panel of the kit and push up the
floating section of the float switch with a
screwdriver, etc.
Be careful not to operate the float switch
consecutively for 2 minutes or more
because the air conditioner stops
abnormally.
Maintenance/Check
In order to put the function of the air conditioner and the drain-up kit fully to
practical use, the regular maintenance and check are necessary, together with
correct usage.
For the air conditioner body and the drain-up kit especially, check dirt of the
drain pan once per year before cooling season and clean them if dirt is
heavy.
It is recommended to make a contract with the customers for maintenance
and check.
G
F
E
A
B
C
D
TCB-DP11BE