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START-UP CHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater
for the first time. All information may be used for warranty purposes and to ensure that the installation is correct.
Additionally this form will be used to record all equipment operation functions and required settings.
GAS SUPPLY DATA CLEARANCES
Regulator Model & Size _________ / ______CFH Front Clearance _______________In.
Gas Line Size (in room) ________________In. NPT Right Side Clearance _______________In.
Length of Gas Line ________________Eq Ft Left Side Clearance _______________In.
Low Gas Pressure Setting ________________In. WC Rear Clearance _______________In.
High Gas Pressure Setting ________________In. WC Overhead Clearance _______________In.
Gas Shut-Off Valve Type ________________
( Ball, Lube cock)
ELECTRICAL
Sediment Trap ________________Y/N Voltage Supply (VAC) No Load______ Load_____
Port _______Std______Full Voltage -24 VAC _______________VAC
Voltage Com to Ground _______________VAC
VISUAL INSPECTION OF COMPONENTS
Verify inspection was done and condition of components are in
good working order with a “yes”
Hot Surface Igniter
Auto High Limit Setting
Manual Reset High Limit Setting
_______________Ohms
_______________deg F
_______________deg F
Wiring Harness _________________ Y/N Operating Control Setting _______________deg F
Burner/s (flame) _________________ Y/N
Refractory (visual) _________________ Y/N Sketch plumbing on reverse side
Remote flame sense _________________ Y/N
WATER SUPPLY
Covers in place for outdoor _________________ Y/N Flow Rate in GPM or Delta T _______________If Avail
Measure flow rate at full fire
VENTING
Pump Economaster setting _______________Minutes
Vent Size: _____________ Stack Height:_______ Low Water Cutoff _______________Test
Category: _________ sketch vent on reverse side ***
Number of Tanks and Size Qty____ _______Gallons
Vent Material: __________________ Plumbing Size _______________
Vent Termination Type: __________________ Pump Size: _________
(boiler) Pump HP: ______
Combustion Air Openings: Low __________ in2 Impeller trim____________ Pump Model___________
Ventilation air High __________ in2 Louvers __________________ Screens________________
EMISSIONS SETTINGS AND TEST INFORMATION
(AT FULL FIRE)
Nominal Factory Recommended Settings
Blower Pressure Setting _________________In. WC See manual or card tag
Supply Gas Pressure
Verify stable pressure static &
_________________In. WC
dynamic condition
See manual or card tag
Pilot Gas Pressure _________________In. WC See manual or card tag
Manifold Gas Pressure _________________In. WC See manual or card tag
The following measurements must be obtained with a Combustion Analyzer.
NOX _________________PPM Less than 20 PPM (If required by Certifying Agency)
Free Oxygen _________________% See manual
CO _________________PPM Less than 150 PPM
CO2 _________________% See manual
Model Number: ______________________________ Serial Number: _______________________________
*** Note: draw venting with details, such as extractors,
barometric dampers, blast dampers or draft inducers
Site Altitude Above Sea Level __________________Ft.
Job Name _______________________________________________________________________________________
Address _________________________________________________________________________________________
Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______
Mechanical Contractor / Installer _______________________________________________________________________
Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________
Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager