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Three-Way Valves
Three-way valves intended to regulate system water
temperatures by reducing flow in the boiler should not
be used. Raypak heaters are high-recovery, low-mass
h
eaters which are not subject to thermal shock. See
Fig. 16 and instructions on page 17 for adjusting the
manual bypass.
Domestic Hot Water
When designing the water piping system for domestic
hot water applications, water hardness should be con-
sidered. Table G indicates the suggested flow rates for
soft, medium and hard water. Water hardness is ex-
pressed in grains per gallon.
Potable Water and Space Heating
1. All piping materials and components connected to
the water heater for the space heating application
shall be suitable for use with potable water.
2. Toxic chemicals, such as used for boiler treatment,
shall not be introduced into the potable water used
for space heating.
3. If the heater will be used to supply potable water,
it shall not be connected to any heating system or
components previously used with a non-potable
water heating appliance.
4. When the system requires water for space heating
at temperatures higher than 140°F (60°C), a
means such as a mixing valve shall be installed to
temper the water in order to reduce scald hazard
potential.
Pool Heating
When a boiler or water heater is used in a pool heat-
ing application, ensure that all the following installation
requirements are met.
S
YSTEM
S
UPPLY
S
YSTEM
R
ETURN
Fig. 14: Single Domestic Hot Water Heater and Storage
Tank
CAUTION: When this heater is used for both
potable water and space heating, observe the
following to ensure proper operation.
Soft (0-4 grains per gallon) Medium (5-15 grains per gallon) Hard* (16-25 grains per gallon)
Model
No.
T
gpm
P
MTS SHL
T
gpm
P
MTS SHL
T
gpm
P
MTS SHL
503 17 50 3.6 2 5.9 17 50 3.6 2 5.9 9 95 10.4 2 18.1
753 26 50 4.0 2 6.3 20 65 6.4 2 10.2 13 100 13.8 2 22.2
1003 30 58 6.0 2-1/2 7.2 20 87 12.0 2-1/2 14.4 15 113 18.7 2-1/2 22.6
1253 30 73 10.4 2-1/2 12.1 20 109 21.0 2-1/2 24.6 19 113 22.3 2-1/2 26.3
1503 30 87 16.0 2-1/2 18.5 23 113 25.7 2-1/2 29.6 23 113 25.7 2-1/2 29.6
1753 30 102 22.7 2-1/2 26.0 27 113 27.4 2-1/2 31.3 27 113 27.4 2-1/2 31.3
2003 30 116 32.0 2-1/2 36.1 30 116 32.0 2-1/2 36.1 30 116 32.0 2-1/2 36.1
∆T = Temperature rise, °F
∆P = Pressure drop through heat exchanger, ft
SHL = System head loss, ft (based on heater and tank placed no more than 5 ft apart and equivalent length of 50 eq. ft. of tubing)
gpm = Gallons per minute, flow rate
MTS = Minimum tubing size
*Must utilize optional cupro-nickel tubes. If over 25 grains per gallon, a water softener/treatment system must be utilized.
Caution: For scale free operation with "Hard Water" (16-25 grains per gallon of total hardness), the operating control must NOT be set
higher than 130 F. For higher than 130 F operation, a water softener/treatment system must be utilized.
Table G: Domestic Water Heater Flow Rate Requirements
NOTE: If local codes require a vacuum relief valve,
acquire one locally and install per valve
manufacturer’s instructions.