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Date: 8-4-2010
Revision: 0
Form: 2396
Table of Contents
Bryan Steam LLC ..............................................................................................................................i
Installation and Operating Service Manual........................................................................................i
Table of Contents ............................................................................................................................iii
Tables...............................................................................................................................................v
Figures..............................................................................................................................................v
Section 1 Installation Instructions– Triple-Flex High Efficiency Boilers........................................... 1
1.1 Boiler Foundation................................................................................................................... 2
1.2 Clearances............................................................................................................................. 2
1.2.1 Minimum Clearances to Combustible Surfaces............................................................... 2
1.3 Receiving The Boiler.............................................................................................................. 2
1.4 Boiler Connections................................................................................................................. 3
1.4.1 Flow Connection .............................................................................................................. 3
1.4.2 Safety Relief Valves......................................................................................................... 3
1.4.3 Expansion Tank Connections.......................................................................................... 3
1.4.4 Drain Connection ............................................................................................................. 3
1.4.5 Condensate Drain Connection......................................................................................... 3
1.4.6 Gas Supply Connection ................................................................................................... 3
1.4.7 Drip Leg............................................................................................................................ 3
1.4.8 Gas Piping Leak Test....................................................................................................... 3
1.4.9 Venting Of Gas Train Components.................................................................................. 4
1.5 Electrical Requirements......................................................................................................... 4
1.6 Combustion Air Supply .......................................................................................................... 4
1.6.1 Combustion Air Openings:............................................................................................... 5
1.6.2 Louvers, Grilles, and Screens.......................................................................................... 5
1.7 Flue Gas Venting System...................................................................................................... 6
1.7.1 Design & Installation ........................................................................................................ 6
1.7.2 Combustion Air and Venting Requirements for Canada.................................................. 7
1.7.3 Marking Of Gas Vents...................................................................................................... 8
1.8 Before Placing Boiler In Operation ........................................................................................ 8
1.8.1 Hydrostatic Test Of Boilers And System.......................................................................... 9
1.8.2 Test Of Gas Piping........................................................................................................... 9
Section 2 Start-Up and Operation Triple-Flex High Efficiency Boilers .......................................... 10
2.1 Boiler Assembly ................................................................................................................... 11
2.1.1 Triple-Flex Front View.................................................................................................... 11
2.1.2 Triple-Flex Rear View .................................................................................................... 12
2.1.3 Triple-Flex Left Side View.............................................................................................. 13
2.1.4 Triple-Flex Right Side View............................................................................................ 13
2.1.5 Triple-Flex Behind the Cabinet Door.............................................................................. 13
2.1.6 Pilot Spark Igniter Assembly.......................................................................................... 15
2.1.7 Triple-Flex Left Flue Collector View............................................................................... 15
2.1.8 Triple-Flex Right Flue Collector View............................................................................. 16
2.2 SOLA Hydronic Control System .......................................................................................... 16
2.2.1 Power-up Validation....................................................................................................... 16
2.2.2 Home Page .................................................................................................................... 16
2.2.3 Page Navigation............................................................................................................. 17
2.2.4 Keyboard........................................................................................................................ 17
2.2.5 Status Page.................................................................................................................... 18
2.2.6 Configuration Page ........................................................................................................ 18
2.2.7 Configuration Password................................................................................................. 19
2.2.8 Change Parameter Settings........................................................................................... 20
2.2.9 Safety Verification .......................................................................................................... 20
2.2.10 Fault/Alarm Handling ................................................................................................... 21