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November 22, 2011
7063-173D
Page 3
VOYAGEUR Wood Insert
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Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1: Listing and Code Approvals
A. Appliance Certifi cations.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifi cations ..........................................6
D. BTU & Effi ciency Specifi cations ........................6
User’s Guide
Section 2: Operating Instructions
A. Your Wood Appliance .......................................7
B. Fire Safety .........................................................8
C. Overfi ring ...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process ................................................9
G. Automatic Combustion Control (ACC) ..............10
H. Air Controls .......................................................10
I. Burn Rates and Operating Effi ciency ................11
J. Correct Baffl e & Blanket Placement ..................12
K. Building a Fire ...................................................13
L. Fuel Reloading Instructions...............................13
M. Wood Fuel & Storage ........................................14
N. Blower Control Box Snap Disc Operations .......15
O. Blower Operating Instructions ...........................15
P. Clear Space ......................................................16
Q. Frequently Asked Questions .............................16
R. Opacity (Smoke) ...............................................16
S. Quick Start Guide ..............................................17
Section 3: Maintenance and Service
A. Disposal of Ashes .............................................18
B. Chimney & Chimney Connector
Inspection/Cleaning...........................................18
C. Appliance Inspection - Routine .........................18
D. Cleaning of Plated Surfaces..............................18
E. Glass Cleaning ..................................................19
F. Firebrick Inspection & Replacement Instruction 19
G. Quick Reference Maintenance Guide ...............20
Section 4: Troubleshooting Guide .....................21
Section 5: Service Parts Replacement
A. Glass Replacement ...........................................22
B. Snap Disc Replacement....................................22
C. Wiring Diagram .................................................22
D. Blower Replacement .........................................23
E. Door Handle Assembly .....................................24
F. Baffl e & Ceramic Blanket Removal ...................25
G. Tube Channel Assembly Replacement .............24
Installer’s Guide
Section 6: Getting Started
A. Design, Installation & Location
Considerations ..................................................26
B. Draft ..................................................................26
C. Negative Pressure.............................................27
D. Locating Your Appliance and Chimney .............28
E. Chimney Termination Requirements.................28
F. 2-10-3 Rule .......................................................29
G. Tools and Supplies Needed ..............................30
H. Fire Safety .........................................................30
I. Inspect Appliance and Components
and Pre-Burn Checklist .....................................30
Section 7: Dimensions and Clearances
A. Appliance Dimensions.......................................31
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements ................32-33
C. Alternate Floor Protection Calculation...............34
Section 8: Chimney Systems
A. Venting Systems ...............................................35
B. Inspections ........................................................35
C. Larger Chimneys ...............................................35
D. Masonry Chimney .............................................35-36
E. Metal Heat Circulating Chimney........................37
F. Prefabricated Metal Chimney ............................37
G. Securing Chimney Components .......................38
H. Altering the Fireplace ........................................38
I. Factory-Built Solid Fuel Fireplaces ...................38
J. Ovalizing Round Stainless Steel Liners ............39
K. Chimney Height / Rise and Run ........................39
Section 9: Appliance Set-up
A. Outside Air Installation ......................................40
B. Optional Elbow Flue Adapter Installation ..........41
C. Securing Stove Pipe/Liner to Flue Collar ..........41
D. Leveling Legs ....................................................41
E. Securing Appliance to Stove Pipe/Liner ............42
F. Standard Surround & Trim Installation ..............42
G. Standard Surround & Cast Trim, .......................43
H. All Cast Surround ..............................................44
I. Blower Cord Installation - Left Side ...................44-46
Section 10: Moble Home Installation .................47
Section 11: Reference Materials
A. Exploded Drawings ...........................................48-49
B. Service Parts & Accessories .............................50-53
C. Service Maintenance Log..................................54-5
D. Contact Information ...........................................56
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
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