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Cable Drum
No space between Ratchet
Pawl and Cable Drum
indicates engagement
Cable Drum
Ratchet Pawl
ENGAGED SIDE VIEW
No space between
Ratchet Pawl and
Cable Drum
ENGAGED UNDERNE
A
TH V
IEW
Space between Ratchet Pawl
and Cable Drum
non-indicates engagement
Cable Drum
Ratchet Pawl
DISENGAGED SIDE VIEW
No space between
Ratchet Pawl and
DISENGAGED U
NDE
R
NE
A
T
H V
IEW
UPPER POSITION
LOWER POSITION
LOWER POSITION SIDE VIEW
UPPER POSITION SIDE VIEW
Ratchet Pawl in Lower Position
Ratchet Pawl in Upper Position
Use these Illustration, in conjunction with the Instructions on the other side of
this label.
WARNING
WARNING
Rachet Bracket is under
R
ache
t
B
r
a
cket
i
s un
der
EXTREME SPRING
E
X
T
R
E
ME
S
P
R
ING
TENSION
TE
NS
IO
N
.
To avoid possible severe or
To
a
vo
i
d
p
o
ss
i
bl
e
se
ver
e
o
r
fatal injury,
fata
l
injur
y,
DO NOT
DO
N
O
T
remove
remove
fasteners from ratchet bracket
fa
sten
ers fr
o
m ra
tc
he
t
b
r
ac
ket
until spring(s) are fully
u
n
til
sp
r
i
n
g
(
s) are
f
ull
y
wnwound.
wn
w
o
u
n
d
.
To safely unwind spring(s)
To saf
e
ly
u
n
wi
nd
sp
r
ing
(s)
read
r
e
a
d
and follow the directions in the
a
n
d fo
ll
o
w th
e
d
i
r
e
ctio
n
s i
n t
he
installation instructions/owners
i
n
stall
a
tio
n
instr
u
ction
s/o
w
ners
manual.
ma
n
u
al
.
DO NOT REMOVE THIS TAG.
DO
N
O
T
RE
MO
V
E
THIS
T
A
G
.
NOTE: If you have a Torquemaster
®
counterbalance,
skip this step and continue with Step 12 on page 20.
NOTE: It is recommended that leather gloves be
worn while winding the TorqueMaster
®
Plus springs.
FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO
HANDS.
See chart on page 19 for proper spring tension setting.
Double check to ensure the counterbalance cable is
aligned in the first and second groove of the cable
drum, as shown in Step 10.
There are two methods for counting the spring turns
as you wind. One method is to identify the black tooth
on the ratchet wheel inside of the end bracket. When
the wheel makes one revolution and the tooth returns
to its starting point, one turn has been made. The other
method is to make a mark on the winding shaft (or
socket) and end bracket, and count your turns in this
manor.
IMPORTANT! PAWL KNOB MUST BE IN UPPER
POSITION TO ADD/ REMOVE SPRING TURNS. AFTER
ADDING / REMOVING SPRING TURNS, PAWL KNOB
MUST BE PLACED BACK IN LOWER POSITION.
Beginning with the right side, place a mark on winding
shaft (or socket) and end bracket. Turn pawl knob on
the end bracket to the upper position. Using a ratchet
with a 5/8” socket, wind the spring by rotating the
winding shaft counter clockwise, while watching the
mark on the winding shaft.
NOTE: A 3” extension is also recommended for added
clearance from the horizontal angle.
After 2-3 turns, remove the ratchet and adjust the
cable on the left side. Ensure the cable is in the first
and second groove of the cable drums as shown in
Step 10 and clear of any obstructions.
NOTE: Single spring applications require no spring
winding on left hand side, but need cable tension
adjusted.
IMPORTANT! ENSURE COUNTERBALANCE CABLE
TENSION IS EQUAL FOR BOTH SIDES PRIOR TO FULLY
WINDING SPRING(S) TO APPROPRIATE NUMBER OF
TURNS. IF CABLE TENSION IS UNEQUAL, REFER TO
STEP 10.
See the Spring Turn chart.
For SINGLE SPRING applications, return to the right
hand side and continue winding the spring to the
required number of turns for your door or the number
record during the Pre-Installation Inspection on page II.
Place pawl knob in lower position.
For DOUBLE SPRING applications, place a mark on
the left hand winding shaft and end bracket. Place the
ratchet with 5/8” socket onto the left hand winding
shaft end.
Winding Spring(s)
Tools Needed:
5/8” Socket
Ratchet Wrench
3” Extension
Step Ladder
WARNING
Mark
Pawl Knob In Upper Position
Ratchet
3” Extension
Pawl Knob
End Bracket
12
TorqueMaster
®
Plus
PAWL KNOB
IN UPPER POSITION
Pawl
Pawl
IDRIVE
®
FOR TORQUEMASTER
®
INSTALLATION
18
Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.
You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com