Bradford-White Corp Residential Gas-Fired Hydronic Boilers Boiler User Manual


 
Brute Mini Hydronic Boiler
Page 3
SECTION 1.
General Information
1.1 Introduction
This manual provides information necessary for
the installation, operation, and maintenance of Model
BJV copper tube hydronic boilers.
All application and installation procedures
should be reviewed completely before proceeding with
the installation. Consult the factory, or local factory
representative, with any problems or questions
regarding this equipment. Experience has shown that
most operating problems are caused by improper
installation.
These boilers are available in two configurations;
the BJVT has a thermocouple/continuous burning pilot,
and the BJVS has an electronic intermittent ignition
device (I.I.D.). Look for the model designation on the
rating plate, which can be found on top of the boiler in
the right rear corner.
The automatic vent dampers are standard on all
U.S. and Canadian models. The side wall power
venters can be used on both BJVS and BJVT models.
Special instructions for their installation are included
in the vent damper and power venter package. Read
them carefully before installation.
1.2 Warranty
Model BJV boilers are covered by a limited
warranty. The owner should fill out the warranty
registration card and return it to .
All warranty claims must be made to an
authorized representative or directly to the factory.
Claims must include the boiler serial number and
model (this information can be found on the
rating plate), installation date, and name of the
installer. Shipping costs are not included in the
warranty coverage.
Some accessory items are shipped in separate
packages. Verify receipt of all packages listed on the
packing slip. Inspect everything for damage
immediately upon delivery, and advise the carrier of
any shortages or damage. Any such claims should be
filed with the carrier. The carrier, not the shipper, is
responsible for shortages and damage to the shipment
whether visible or concealed.
The warranty does not cover damage caused by
improper assembly installation, operation or field
modification.
1.3 Codes and Standards
The BJV Hydronic Boiler (or Brute Mini) is
design certified by CSA (Canadian Standards
Association) as complying with the latest edition of
the “Standard for Gas Fired Low Pressure Steam and
Hot Water Boilers”, ANSI Z21.13 in the USA and
CAN1-4.9 in Canada.
All boilers must be installed in accordance with
the local building and installation codes as per the
utility or authorities having jurisdiction. All local
codes take precedence over national codes.
In the absence of local codes, refer to the
following national codes for installation:
1. In the United States, the latest edition of "The
National Fuel and Gas Code", ANSI Z223.1.
Specifically, refer to Chapter 10, "Venting of
Equipment".
2. In Canada, the latest edition of "The Installation
Codes for Gas Burning appliances and
Equipment", CSA B149.1.
Any changes to the boiler, gas controls, gas
orifices, wiring, draft diverter, or improper installation
may void the warranty. If change is required to any of
the above, consult the factory.
1.4 Technical Assistance
Consult Bradford White or your local factory
representative with any questions or problems
involving the specifications, installation, and operation
of your equipment. An experienced technical support
staff is ready to assist you in assuring the proper
performance and application of products. For
technical support call the Bradford White Technical
Service Department.
1.5 Materials Installer Must Provide
1.5.1 Materials for All Installations
The following items are needed and are to be
supplied by the installer for all Brute Mini boiler
installations:
1. The correct size gas pipe to supply the gas to the
boiler (see Section 4.1 for correct gas pipe size).
2. A CSA listed manually operated gas valve to be
installed in the gas line outside of the boiler
jacket.
3. A suitable gas union joint or other removable
connector to connect the boiler to the gas line
outside of the boiler.
4. Plumbing items needed to provide a sediment
trap (drip leg) in the gas line between the manual
gas valve and the union to the boiler.
5. A 115 VAC power supply. A junction box is not
needed at the boiler, connections are made inside
of the boiler’s control panel (see Figure 8).
6. Vent pipe of the same or larger diameter as the
vent damper or draft diverter outlet (see Section
3.3 for venting instructions).
1.5.2 Materials for Most Installations
In addition to the items listed above, the
following items may be needed:
1. Plumbing materials for the bypass piping, which
is required for:
a. Any system where the return water