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INSPECTION AND SERVICE
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32
8 716 113 389b (09/07)
39
SERVICING
& SPARES
INSPECTION AND SERVICE
External oil filter:
Remove the paper element from the external
oil filter and replace it. If the filter contains a
washable element, thoroughly clean in
kerosene and reassemble into the filter.
Clean the boiler:
Manifold access:
Remove top cover by releasing the
screws at each corner and lift free.
Release screws (E) to remove the flue
manifold access cover (F) and clear any
debris.
Check the condensate route (G) is clear and
clean the condensate trap and pipework.
Check the flue system and clean if necessary.
Remove the baffle retainer (J) and baffles (H)
from the secondary heat exchanger.
Check and clean the secondary heat
exchanger surfaces.
NOTE: Do not use wire brushes and
cleaning agents to clean the stainless steel
secondary heat exchanger components.
Pour 500ml of water into drain (G) to refill the
condensate trap.
Clean the secondary heat exchanger baffles
(H) if necessary and refit correctly.
Refit the baffle retainer (J).
Check the seal on the manifold access cover
(F) and replace if necessary.
Refit the flue manifold access cover (F)
and secure with screws (E).
Combustion chamber:
Release the M10 retaining nuts and washers
(B) and remove combustion chamber access
door (A).
Check the fibreglass rope seal on the
combustion chamber access door (A) and
replace if necessary.
Remove and check the baffle retainer (D).
Remove the baffles (C), clean and check the
condition of the baffles and the acoustic
insulation. Replace any baffles or insulation
pads considered to be badly corroded/degraded.
Thoroughly clean all of the heat exchanger
surfaces using a suitable brush and clear all
loose debris from the combustion chamber.
Check the condition of the combustion
chamber access door insulation. If the
insulation is damaged the door assembly
must be replaced.
Refit the items in reverse order ensure the
baffles (C) and baffle retainers (D) are
correctly fitted for the boiler output as shown
in the plan view opposite.
Refit combustion access door (A).
Secure with nuts and washers (B) and
tighten until the door is firmly secured, do not
over tighten the nuts.
Fire valve:
Check that the oil supply pipe has a fire valve
fitted at least 1m away from the appliance
with the fire valve sensor located within the
appliance case. A fire valve sensor clip (K) is
provided for this purpose.
A
B
D
C
K
H
G
Plan sectional view
12/18kW & 18/25kW
D
C
25/32kW
Plan sectional view
E
F
J
H
G
J
or
FRONT FRONT