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SAFETY & REGULATIONS
IMPORTANT INFORMATION AND SYMBOLS 1
SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3
APPLIANCE INFORMATION
GENERAL INFORMATION 4
TECHNICAL DATA 5
LAYOUT & COMPONENTS 6
PRE-INSTALLATION
CLEANING PRIMARY SYSTEMS 7
MAINS SUPPLIES 8
OIL SUPPLY 9
WATER SYSTEMS & PIPEWORK 10-11
CONDENSATE & PRESSURE RELIEF PIPEWORK 12
BOILER LOCATION & CLEARANCES 13
CABINET MOUNTED LOW LEVEL FLUE TERMINAL POSITIONS 14
HIGH LEVEL FLUE TERMINAL POSITIONS 15
EXTERNAL OILFIT BALANCED FLUE OPTIONS 16
CABINET MOUNTED HORIZONTAL BALANCED FLUE OPTIONS 17
INSTALLATION
UNPACKING THE BOILER 18
PIPEWORK & FLUE POSITIONS 19
BOILER INSTALLATION 20
FLUE INSTALLATION 21
COMBUSTION CHAMBER 22
PIPEWORK CONNECTIONS 23-24
OIL BURNER AND PUMP 25
REFITTING COMPONENTS 26
ELECTRICS 27-28
COMMISSIONING
PRE-COMMISSIONING CHECKS - APPLIANCE 29
FILLING THE SYSTEM 30
STARTING THE APPLIANCE 31-34
WATER TREATMENT 35
FINISHING COMMISSIONING - APPLIANCE 36
SERVICING & SPARES
INSPECTION AND SERVICE 37-40
SHORT PARTS LIST 12/18 41
SHORT PARTS LIST 18/25 42
SHORT PARTS LIST 25/32 43
FAULT FINDING & DIAGNOSIS
FAULT FINDING 44-45
FAULT FINDING LOGIC FOR SATRONIC CONTROL BOX 46
FAULT FINDING LOGIC FOR 535 SE/LD RDB CONTROL BOX 47
ELECTRICAL SCHEMATIC 48
COMMISSIONING & SERVICE RECORDS
COMBUSTION RECORD 49
SERVICE INTERVAL RECORD 50
CONTENTS
CONTENTS
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32
8 716 113 389b (09/07)
2
SAFETY &
REGULATIONS
APPLIANCE
INFORMATION
PRE -
INSTALLATION
INSTALLATIONCOMMISSIONING
SERVICING
& SPARES
FAULT FINDING
& DIAGRAMS