Wayne-Dalton 6600 Garage Door Opener User Manual


 
Bottom section
(2) 1/4” x 2-1/2”
Carriage bolts
Bottom rail
Center rail
Pull handle
(2) 1/4”- 20
Flange hex nuts
Backer
plate
Lift Handle(s)
Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure
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NOTE: Refer to door section identification, located in the pre-installation section of this
manual to determine what size sections you need to use as your lock (second) section.
On the outside of the lock (second) section, locate the vertical center stile. Using the illustra-
tions below, position and center the lift handle on the lock (second) section, as shown.
IMPORTANT: THE LIFT HANDLE(S) NEEDS TO BE VERTICALLY ALIGNED WITH THE CENTER
STILE.
IMPORTANT: THE DISTANCE BETWEEN THE LIFT HANDLE(S) AND THE MIDDLE OF THE PULL
HANDLE(S) MUST BE 20” MINIMUM TO 30” MAXIMUM. IF NECESSARY REPOSITION THE
UPPER LIFT HANDLE(S) TO STAY WITHIN THE REQUIRED DIMENSION.
Using the holes in the lift handle as a template, mark the hole locations onto the section
surface. Drill 1/4” diameter holes straight through the entire section at each marked location.
CAUTION: BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING. SECTION
DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT.
Assemble the lift handle to the lock (second) section using (2) 1/4” - 20 x 2-1/2” carriage
bolts, (1) backer plate and (2) 1/4” - 20 flange hex nuts. If applicable, repeat the same
process for other lift handle.
NOTE: Prior to securing the lift handles to the section, caulk the flat edges of the lift handle.
NOTE: Ensure the 1/4” - 20 x 2-1/2” carriage bolts is going through the lift handle first and
the backer plate and the 1/4” - 20 flange hex nuts is on the inside surface of lock (second)
section.
IMPORTANT: THE LIFT HANDLE(S) AND THE PULL HANDLE(S) NEED TO BE VERTICALLY
ALIGNED.
WARNINGWARNING
TO AVOID POSSIBLE INJURY, LIFT HANDLES THAT ARE INSTALLED
WITHIN 4 INCHES (102MM) OF A SECTION INTERFACE SHALL PROMOTE
VERTICAL ORIENTATION OF THE HAND.
NOTE: You may need to cut off the protruding ends of the carriage bolts after securing the lift
handle(s) to the section. If the carriage bolts are cut off, use a file to smooth rough edges.
CAUTION: FAILURE TO SMOOTH CARRIAGE BOLT ENDS MAY RESULT IN POSSIBLE
INJURY.
Lift handles
Bottom section
Typical placement of lift
handles referenced on
single wide doors
Lock
section
Typical placement of lift handles referenced on double wide doors
20” Minimum to
30” Maximum
20” Minimum to 30” Maximum
Pull handle
Lift handles
Bottom
section
Lock
section
Pull handle Pull handle
Caulk
Lock section Lock section
(2) 1/4” x 2-1/2”
Carriage bolts
(4) 1/4” x 2-1/2”
Carriage bolts
Center line Center line
Vertical
line
Vertical
line
Lift
handle
Lift
handle
Lift
handle
Center
stile
Center stile
Center stileCenter stile
3-7/8” 3-7/8”
Horizontal
line
Horizontal
line
(2) 1/4”- 20
Flange hex nuts
Backer
plate
Bottom Section
Tools Required: Level, Wooden shims (if necessary)
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Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section. When the bottom section is leveled, temporarily hold it
in place by driving a nail into the jamb and bending it over the edge of the bottom section on
both sides.
Weather seal
Level
Bottom section
Wooden shims
(If necessary)
Vertical Tracks
Tools Required: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
Level, Step ladder
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NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable
Flag Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track
Assemblies. Refer to Package Contents / Parts Breakdown, to determine which Flag Angles /
Vertical Track Assemblies you have.
IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACK ASSEMBLIES MUST BE LEVEL FROM SIDE
TO SIDE. IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK AS-
SEMBLY ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
Position the left hand vertical track assembly over the track rollers of the bottom section.
Make sure the counterbalance lift cable is located between the track rollers and the door
jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.
FOR QUICK INSTALL FLAG ANGLES OR FULLY ADJUSTABLE FLAG ANGLES: Loosely
fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag
screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between
the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat
same process for other side.
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