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8.0 INSTALLATION
Publication No. 5111811
L
230 V
Selector /
Reset Switch
External
Controls
N
br b
Pump
Hydraulic Differential Pressure Switch
r
r
DHW Flow Priority Microswitch
g
g
Safety Overheat Thermostat
Flue Thermostat
b
b
NTC Sensor
r
r
Gas Valve
Spark Electrode
Condensate Trap
Flame Sensing Electrode
N
br b
Fan
bk
bk
b
br
bk
Pressure Switch
b
br
PCB
b
b
br
r
bk
bk
br
Gas Valve Modulator
Fig. 31
Fig. 30
Fig. 32
Fig. 33
Fig. 29
Cable Clamp
Control Box Cover
Facia Panel
Functional Flow Diagram
Key to Wiring
b - blue
br - brown
bk - black
r - red
g - green
w - white
Always fit fast
blow 2A fuse
Fused supply 3A
230V ~ 50Hz
Live (brown)
Neutral (blue)
Earth (green/yellow)
1
2
230V
br
b
g/y
bk
bk
b
br
bk
bk
g/y
1
N
L
Frost Thermostat
Room Thermostat
External Clock
2
N
230 V
N
L
SL
Terminal Block
Fuse
8.8 Making The Electrical Connections
To connect the mains input cable proceed as follows:-
1. Slacken the facia panel securing screws and lift the
outercase panel so that its securing tabs are clear of
the facia. Remove the panel.
2. Completely undo the screws securing the facia
panel and hinge it down (Fig. 29).
3. Remove the control box cover securing screws.
Disengage the barbs on the control box from the
cover. Remove the cover (Fig. 30).
4. Slacken the cable clamp on the LH side of the
boiler chassis (Fig. 31). Insert the cable through the
clamp and route it to the terminal block.
5. Slacken the screws in the terminal block, connect
the input cable, and tighten the screws.
6. If an external control is to be connected it can be
done at this point. Run the input cable from the
external control through the second cable clamp on
the boiler chassis. Refer to the instructions supplied
with the control.
7. To connect external control(s) remove the link
between terminals 1 & 2. The 230V supply at
terminal 1 can be connected to the external
control as shown. The switched output from the
external control must be connected to terminal 2.
(Figs. 32).
NOTE: If the room thermostat being used
incorporates an anticipator it MUST be wired as
shown in Fig. 32.
IMPORTANT: The external control MUST be
suitable for 230V switching.
8. Ensure that both mains input and, where fitted,
external control input cables have sufficient slack to
allow the control box to drop down. Tighten the cable
clamp(s) on the boiler chassis.
9. If an optional integral timer is to be used it should
be fitted at this point. Refer to the instructions
supplied with the timer. NOTE: An external frost
thermostat cannot be used with the integral timer.
8.9 Preliminary Electrical Checks
1. Prior to commissioning the boiler preliminary
electrical system checks should be carried out.
2. These should be performed using a suitable meter,
and include checks for Ground Continuity,
Resistance to Ground, Short Circuit and Polarity.
IMPORTANT: If an integral timer is fitted to the
boiler an external frost thermostat wired as
shown will not operate correctly. Only external
timers may be used in such installations, as in
the diagram.