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Installation & Service Manual
48
s. Ensure that all burner ports are cleaned to remove
any soot. See Inspection and Cleaning Procedure,
page 47.
t. Carefully re-install the heat exchanger, “V” baffles,
jacket panels, and wires.
u. Reassemble all gas and water piping. Test for gas
leaks.
v. Cycle the appliance and check for prop er operation.
HEX FILLER BRACKET
OUTER AIR
DEFLECTOR
DETAIL A
FLAME ROLL-OUT SWITCH
/
INTERLOCK SWITCH
UPPER FRONT
JACKET PANEL
LOWER FRONT
JACKET PANEL
Figure 7-2_Outer Air Deflector and HEX Filler Bracket
Water Circulating Pump
Inspect pump ev ery 6 months and oil if required. Use SAE 30
non-detergent oil or lubricant specified by pump
man u fac tur er.
Clear Area
1. Keep appliance area clear and free from com bus ti ble
materials, gasoline and other flammable vapors and
liquids.
2. Check frequently to be sure the flow of com bus tion and
ventilation air to the boiler is not obstructed.
Inspection of Heat Exchanger Waterways
Appliances operated in hard water areas should have periodic
inspections of the tubes to be sure that no sediment or scale
accumulates on the heat transfer sur fac es. Inspection plugs are
located at both ends of the heat exchanger. In spec tion plugs
should be removed and tubes inspected at the end of the first 45
days of operation and again at the end of 90 days of operation.
If no scale accumulation is ob served, inspections can be made at
the end of each six months of op er a tion.
IMPORTANT
Upon completion of any testing on the
gas system, leak test all gas connections
with a soap solution while main burners
are operating. Im me di ate ly repair any
leak found in the gas train or re lat ed
components. Do Not operate an
appliance with a leak in the gas train,
valves or related piping.
Gas Train and Controls
GAS FLOW
Figure 7-3_Gas Train
Review with owner
1. Review the User’s Information Manual with the owner.
2. Emphasize the need to perform the maintenance schedule
specified in the User’s Information Manual (and in this
manual as well).
3. Remind the owner of the need to call a licensed contractor
should the appliance or system exhibit any unusual
behavior.
4. Remind the owner to follow the proper shutdown
procedure and to schedule an annual start-up at the
beginning of the next heating season.
7 Maintenance