Carrier 50ZH024-060 Air Conditioner User Manual


 
NOTE TO EQUIPMENT OWNER: Consult your local dealer
about the availability of a maintenance contract.
The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment, other than those
procedures recommended in the User’s Manual. FAILURE
TO HEED THIS WARNING COULD RESULT IN SERI-
OUS INJURY, DEATH OR DAMAGE TO THIS EQUIP-
MENT.
The minimum maintenance requirements for this equipment are as
follows:
1. Inspect air filter(s) each month. Clean or replace when
necessary.
2. Inspect indoor coil, outdoor coil, drain pan, and condensate
drain each cooling and heating season for cleanliness. Clean
when necessary.
3. Inspect blower motor and wheel for cleanliness each cooling
and heating season. Clean when necessary. For first heating
season, inspect blower wheel bimonthly to determine proper
cleaning frequency.
4. Check electrical connections for tightness and controls for
proper operation each cooling season. Service when neces-
sary.
5. Check the drain channel in the top cover periodically for
blockage (leaves, insects). Clean as needed.
Failure to follow these warnings could result in serious injury
or death:
1. Turn off electrical power to the unit and install lockout tag
before performing any maintenance or service on the unit.
2. Use extreme caution when removing panels and parts. As
with any mechanical equipment, personal injury can result
from sharp edges, etc.
3. Never place anything combustible either on, or in contact
with, the unit.
Step 1—Air Filter
NOTE: Never operate the unit without a suitable air filter in the
return-air duct system. Always replace the filter with the same size
as originally installed. See Table 1 for recommended filter sizes
Inspect air filter(s) at least once each month and replace
(throwaway-type) or clean (cleanable-type) at least twice during
each cooling season or whenever the filters become clogged with
dust and lint.
Replace filters with the same dimensional size and type as
originally provided, when necessary.
Step 2—Unit Top Removal (Outdoor-Coil Side)
NOTE: When performing maintenance or service procedures that
require removal of the unit top, be sure to perform all of the routine
maintenance procedures that require top removal, including coil
inspection and cleaning, and condensate drain pan inspection and
cleaning.
Disconnect and tag electrical power to the unit before
removing top. Failure to adhere to this warning could cause
serious injury or death.
Only qualified service personnel should perform maintenance and
service procedures that require unit top removal.
Refer to the following top removal procedures:
1. Remove 7 screws on unit top cover surface. (Save all screws.)
2. Remove 2 screws on unit top cover flange. (Save all screws.)
3. Lift top from unit carefully. Set top on edge and make sure
that top is supported by unit side that is opposite duct (or
plenum) side.
4. Carefully replace and secure unit top to unit, using screws
removed in Steps 1 and 2, when maintenance and/or service
procedures are completed.
Step 3—Indoor Blower and Motor
For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and
motor annually.
Disconnect and tag electrical power to the unit before
cleaning the blower wheel. Failure to adhere to this warning
could cause serious injury or death.
To clean the blower wheel:
1. Access the blower assembly as follows:
a. Remove top access panel.
b. Remove 3 screws that hold blower orifice ring to blower
housing. Save screws.
c. Loosen setscrew(s) which secure wheel to motor shaft.
2. Remove and clean blower wheel as follows:
a. Lift wheel from housing. When handling and/or cleaning
blower wheel, be sure not to disturb balance weights (clips)
on blower wheel vanes.
b. Remove caked-on dirt from wheel and housing with a
brush. Remove lint and/or dirt accumulations from wheel
and housing with vacuum cleaner, using a soft brush
attachment. Remove grease and oil with a mild solvent.
c. Reassemble blower into housing. Place upper orifice ring
on blower to judge location of the blower wheel. Blower
wheel should be approximately 0.2-in. below bottom of
orifice ring when centered correctly. Be sure setscrews are
tightened on motor and are not on round part of shaft.
d. Set upper orifice ring in place with 3 screws removed in
step 1.
e. Replace top access panel.
Step 4—Outdoor Coil, Indoor Coil, and Condensate
Drain Pan
Inspect the outdoor coil, indoor coil, and condensate drain pan at
least once heating and cooling season. Proper inspection and
cleaning requires the removal of the unit top. See Unit Top
Removal section above.
Remove all obstructions (including weeds and shrubs) that inter-
fere with the airflow through the outdoor coil. Straighten bent fins
with a fin comb. If coated with dirt or lint, clean the coils with a
vacuum cleaner, using a soft brush attachment. Be careful not to
bend the fins. If coated with oil or grease, clean the coils with a
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