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4 –Pump 38-Station Controllers Chapter 1: Safety iii
Table of Contents
CHAPTER 1: SAFETY ................................................................V
1-1 How to Use This Manual ............................................................................................. v
Safety Symbols Used in this Manual..................................................................... v
1-2 Warnings and Precautions ......................................................................................... vi
1-3 Responsibility .............................................................................................................vii
General Responsibility......................................................................................... vii
Operator Responsibility .......................................................................................viii
Maintenance Responsibility.................................................................................viii
Reporting a Safety Defect ...................................................................................viii
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 9
2-1 Models Covered in This Manual..................................................................................9
2-2 General Description..................................................................................................... 9
2-3 Standard Features..................................................................................................... 10
Mechanical Features ...........................................................................................10
Electrical Features...............................................................................................10
Controller Features..............................................................................................10
2-4 Optional Features......................................................................................................11
2-5 Safety Devices and Interlocks................................................................................... 11
Safety Circuit Standards......................................................................................11
Fail Safe Operation .............................................................................................11
Safety Device Lock-Outs.....................................................................................12
CHAPTER 3: INSTALLATION .................................................. 13
3-1 Uncrating...................................................................................................................13
3-2 Mounting the Control Panel.......................................................................................13
3-3 Electrical Connections............................................................................................... 13
Making Control Panel Power Drop Wiring Connections......................................13
Connecting the Control Panel to Vacuum Hoppers.............................................14
Connecting the Control Panel to the Pump Package ..........................................14
3-4 Setup.........................................................................................................................14
Setting the Number of Stations and the Number of Pumps.................................15
Setting Up Alarm Silences...................................................................................16
Setting Up Pump Staging ....................................................................................17
Setting Up Stations..............................................................................................17
Setting Up Pumps ...............................................................................................19
Finishing Setup: Setting Up Passwords ..............................................................20
Setup Password ..................................................................................................20
Operator Password .............................................................................................21
3-5 Initial Startup .............................................................................................................22
CHAPTER 4: OPERATION ....................................................... 23
4-1 Overview ...................................................................................................................23
4-2 Basic Tasks............................................................................................................... 23