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GAS-FIRED BOILER Boiler Manual
BOILER START UP REPORT
Light Off Activities
1) Fill the heating system Check all piping and gas connections, verify they are all tight
Pressurize System (12-15 PSI) _____PSI
What percentage of propylene glycol is installed in the system (0-50%)
____%
Verify near heater piping is properly supported
2) Check Gas Pipe Leak test using locally approved methods (consult jurisdictional code book)
Check incoming gas pressure (3.5" to 14" W.C.)
____in w.c. Static
What is the "drop" on light off (No more than 1" W.C.)
____in w.c. Dynamic
3) Check Combustion Check and adjust (if necessary) carbon dioxide content
____% CO2 High Fire ____%CO2 Low Fire
Check and adjust (if necessary) carbon monoxide content
____ppm CO High Fire ____ppm CO Low Fire
4) Verify System Operation Turn up thermostat to verify wiring connections
5) Record Ionization Current Check µA reading at d7 on the status menu (see start-up section)
____ µA High Fire ____ µA Low Fire
6) Record System Settings Record heating curve (with optional Vision One kit, record steps)
____*8 ____*9 ____*10 ____*11
7) Indirect water heater Verify safety and operation of the Super-Stor Indirect water heater, record setttings
____de ____dh
8) Convert the boiler If necessary convert the heater to the proper type of gas (always use proper kit)
Locate the stickers in the appropriate locations on the heater
Verify Combustion settings after gas conversion, Carbon Dioxide
____% CO2 High Fire ____% CO2 Low Fire
Verify Combustion settings after gas conversion, Carbon Monoxide
____ppm CO High Fire ____ppm CO Low Fire
Mail in the conversion registration
Notes:
Date completed _______________
Add Water to prime condensate hose