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UB USER INSTRUCTIONS ENGLISH 71569247 07-04
Page 2 of 32
®
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ........................... 4
1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Warning labels summary ................................ 8
1.8 Specific machine performance........................ 8
1.9 Noise level....................................................... 9
2 TRANSPORT AND STORAGE ........................... 10
2.1 Consignment receipt and unpacking............. 10
2.2 Handling ........................................................ 10
2.3 Lifting............................................................. 10
2.4 Storage.......................................................... 10
2.5 Recycling and end of product life.................. 10
3 PUMP DESCRIPTION......................................... 11
3.1 Configurations ............................................... 11
3.2 Name nomenclature...................................... 11
3.3 Design of major parts.................................... 11
3.4 Performance and operating limits ................. 11
4 INSTALLATION.................................................... 12
4.1 Location......................................................... 12
4.2 Foundation .................................................... 12
4.3 Grouting ........................................................ 12
4.4 Initial alignment ............................................. 12
4.5 Piping ............................................................ 13
4.6 Final shaft alignment check .......................... 16
4.7 Electrical connections ................................... 16
4.8 Protection systems........................................ 16
5 COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN ........................................... 16
5.1 Pre-commissioning procedure ...................... 16
5.2 Pump lubricants ............................................ 17
5.3 Direction of rotation....................................... 17
5.4 Guarding ....................................................... 17
5.5 Priming and auxiliary supplies ...................... 17
5.6 Starting the pump.......................................... 18
5.7 Running the pump......................................... 18
5.8 Stopping and shutdown ................................ 19
5.9 Hydraulic, mechanical and electrical duty..... 19
PAGE
6 MAINTENANCE ...................................................20
6.1 General ..........................................................20
6.2 Maintenance schedule...................................20
6.3 Spare parts ....................................................22
6.4 Recommended spares and
consumable items ..........................................22
6.5 Tools required ................................................23
6.6 Fastener torques............................................23
6.7 Renewal clearances ......................................23
6.8 Disassembly ..................................................23
6.9 Examination of parts ......................................24
6.10 Assembly .....................................................24
7 FAULTS; CAUSES AND REMEDIES ...................27
8 PARTS LISTS AND DRAWINGS .........................29
8.1 Sectional drawings – UB grease
lubricated, gland packed ................................29
8.2 General arrangement drawing.......................30
9 CERTIFICATION..................................................31
10 OTHER RELEVANT DOCUMENTATION
AND MANUALS................................................31
10.1 Supplementary User Instructions ................31
10.2 Change notes ..............................................31
10.3 Additional sources of information ................31