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TABLE OF CONTENTS
INTRODUCTION .......................................................................................................................................ii
TO THE KITCHEN MANAGER .........................................................................................................ii
INTRODUCTION ...............................................................................................................................ii
HOW TO USE THIS MANUAL ..........................................................................................................ii
THEORY OF OPERATION FOR GAS BOILER ................................................................................ii
INSTALLATION INSTRUCTIONS (Gas Operated Boiler) ......................................................................1-4
INSTALLING LEGS ...........................................................................................................................1
LEVELING .........................................................................................................................................1
LOWER DEFLECTOR PLATE ..........................................................................................................1
GAS SERVICE CONNECTIONS ......................................................................................................2
ELECTRIC SERVICE CONNECTIONS ............................................................................................2
ISERVICE CONNECTIONS ..............................................................................................................3
INSTALLATION INSTRUCTIONS FOR THE LOWER DEFLECTOR ASSEMBLY ............................4
OPERATING INSTRUCTIONS .................................................................................................................5-6
DAILY OPERATING PROCEDURE ..................................................................................................5
DAILY SHUT DOWN AND CLEANING .............................................................................................5
LIGHTING INSTRUCTIONS, SPARK PILOT ....................................................................................6
ADJUSTMENTS ........................................................................................................................................6
IF GAS PRESSURE IS LOW OR TOO HIGH ...................................................................................6
PRESSURE CONTROL SWITCH ADJUSTMENT ............................................................................7
GENERAL TROUBLE-SHOOTING ..........................................................................................................8-9
TESTING PROCEDURE ...........................................................................................................................10
WATER CONTROL BOARD TESTING PROCEDURE .....................................................................10
ILLUSTRATED PARTS LIST ....................................................................................................................11-17
BOILER BASE CABINET (24”) PARTS LIST ....................................................................................11
PRESSURE SWITCH BOX WITHOUT COVER ...............................................................................12
CONTROL BOX ASSEMBLY WITH & WITHOUT COVER ...............................................................13
PLUMBING SECTION ......................................................................................................................14
PARTS (200,000 BTU) .....................................................................................................................15
PARTS (Gas Train) ............................................................................................................................16
ELECTRICAL INFORMATION ..................................................................................................................18-19
WIRING DIAGRAM FOR NEW GENERATION BOILERS .................................................................18
WIRING SCHEMATIC FOR NEW GENERATION BOILERS ............................................................19
MAINTENANCE ........................................................................................................................................20-21
CLEANING THE BOILER ..................................................................................................................20
REPLACEMENT PARTS ...................................................................................................................20
CLEANING INSTRUCTIONS ............................................................................................................20
APPLICATION INSTRUCTIONS ..............................................................................................................22-23
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