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Figure 10-1 Wiring Diagram
10 Diagrams
X1-7
OR
OR
BR
PR
OR
BR
BR
PR
PR
CN2-4
CN2-1
CN1-5
CN1-6
CN1-3
CN1-4
CN1-1
CN1-2
K1
K2
K3
RELAY
BOARD
ON/OFF
SWITCH
JUNCTION
BOX
BK
W
1 2 3 4 5
G
R
R
W
3.5A
R
T
W
BK
Y
BL
KB 801
ONLY
BLOWER
-T
HIGH LIMIT SENSOR S1b
OPERATING SENSOR S1a
INLET SENSOR S2
FLUE SENSOR S3a
FLUE SENSOR S3b
INTEGRATED
CONTROL
BK
Y
GAS VALVE
@24VAC
SPARK
ROD
TRANSFORMER
TR2
G
HIGH VOLTAGE SPARK LEAD
CAUTION
FLAME SENSOR
P/BK
Y
W/R
X1-3
X1-4
X1-2
X1-6
X1-5
X1-8
X1-1
X5-7
X5-16
X5-8
X5-15
X5-9
X5-1
X5-2
X5-10
X5-11
X5-4
X5-12
X5-6
X5-5
X5-13
X5-14
X2-2
X2-1
O-TEMP HEX SW
BLOCKED DRAIN SWITCH
O
Notes:
1. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.
2. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wi
re gauge (AWG) and rated for a
minimum of 105°C. Exceptions: Replacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark lead
or ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.
3. Actual connector block locations may vary from those shown on diagrams. Refer to actual components for proper connector blo
ck locations when using
diagrams to troubleshoot unit.
WIRING DIAGRAM
LBL20116 REV E
BOX DEPICTS
OPTIONAL ITEMS
CN2-2
CN2-3
DHW
PUMP
BOILER
PUMP
SYSTEM
PUMP
120V
SUPPLY
L
N
GND
L
N
X-7
BOX DEPICTS
DUAL SENSOR
SINGLE HOUSING
MODBUS BOARD
MTR-01
X6-3
X6-2
X6-1
X6-4
X9-1
X9-2
X9-3
X9-4
X4-1
X4-2
X4-3
X4-4
X5-1
X5-2
X1-1
X1-2
X1-3
BK
W
G
R
BL
G
-T
-T
-T
-T
SHIELD
GROUNDING
JUMPER
O
GY
G
R/BK
W/BK
GY
PR
1 2
G
3
HIGH VOLTAGE
LOW VOLTAGE
120 VAC
AIR PRESSURE SWITCH
P
O/BK
ALARM
CONTACTS
RUN-TIME
CONTACTS
24 VAC LOUVER
RELAY COIL
LOUVER
PROVING SWITCH
GAS PRESSURE
SWITCH
FLOW
SWITCH
TANK
THERMOSTAT
11
12
13
14
15
16
17
18
19
20
SYSTEM
SENSOR
OUTDOOR
SENSOR
TANK
SENSOR
CASCADE
A
B
SHIELD
SHIELD
0-10V
+
-
BMS
IN
0-10V
+
-
SYS PUMP
IN
0-10V
+
-
BLR PUMP
OUT
0-10V
+
-
RATE
OUT
MODBUS
OPTION
A
B
SHIELD
SHIELD
LOW
WATER
CUT-OFF
24 VAC
COM
1
2
3
4
5
6
7
8
9
10
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
CN7-1
CN7-2
CN7-3
CN7-4
CONNECTION BOARD
CN8-1
CN8-2
CN8-3
R
BL
G
BELL JUMPER
ALARM BELL
SILENCING SWITCH
HEAT/LOOP
DEMAND
3
HEAT/LOOP
DEMAND
2
HEAT/LOOP
DEMAND
1
CN5-1
CN5-8
CN5-2
CN5-9
CN5-3
CN5-10
CN5-11
CN5-4
CN5-5
CN5-14
CN5-12
CN5-6
CN5-13
CN5-7
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
CN6
X6
X4-7
X4-14
X4-6
X4-13
X4-5
X4-12
X4-11
X4-4
X4-3
X4-8
X4-10
X4-2
X4-9
X4-1
Outdoor Knight XL Installation & Operation Manual