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HOT WATER MODELS V-33 THROUGH V-180
INSTALLATION AND OPERATING INSTRUCTIONS
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney and Type “B” Venting . . . . . . . . . . . . . . . . . . .4
Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vertical Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Regular Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Controls and Wiring . . . . . . . . . . . . . . . . .11
Boiler Room Air Supply and Ventilation . . . . . . . . . . . .11
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating Instructions:
Filling and Venting Water Systems . . . . . . . . . . . . . . . .12
Initial Start, Safety and Lighting Instructions . . . . . . . .12
IID System with Honeywell VR8204 or VR8304 . . .12
Bur
ner Adjustment, Checking Gas Input . . . . . . . . . . .13
Care and Maintenance:
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .14
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Annual Inspection and Cleaning . . . . . . . . . . . . . . .14
Safety Check for Control Systems . . . . . . . . . . . . . . . .15
Protection from Freezing . . . . . . . . . . . . . . . . . . . . .15
W
ater Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Sequence of Oper
ations . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Pump or Valve Zoning of Water Boilers . . . . . . . . . . . . . .18
General T
roub
leshooting Guide
. . . . . . . . . . . . . . . . . . . . .
19
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . .20
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE
INST
ALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE FIRED GAS BOILERS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS FIRED BOILER LOCATION" on page 3 of this
instruction book.
The above warning does not apply to
NATURAL gas
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation m
ust conform to American Soci-
ety of Mechanical Engineers Safety Code f
or
Controls and Safety De
vices f
or Automatically Fired
Boilers
.
No. CSD-1.
W
ARNING
This boiler
, gas piping and accessor
ies must be
installed, connected, ser
viced and repaired by a
trained, experienced service technician, familiar with all
precautions required f
or gas fired equipment and
licensed or otherwise qualified, in compliance with the
author
ity having jurisdiction.
This man
ual must be left with owner and should be
hung on or adjacent to the boiler f
or reference
.
Printed in U.S.A. 301 Publication No.V-40
P
art No. 44-0596 Rev. M
Victory
™