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PAGE 4 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
LS600 PUMP —TABLE OF CONTENTS
Specification and part number are subject
to change without notice.
MAYCO LS600
CONCRETE PUMP
Proposition 65 Warning ........................................... 2
Table of Contents .................................................... 4
Parts Ordering Procedures .................................... 5
Safety Message Alert Symbols ............................ 6-7
Rules for Safe Operation ................................... 8-10
Specifications ........................................................ 12
Dimensions ........................................................... 13
Important Hand Signals ........................................ 14
General Information ......................................... 15-16
How it Works ......................................................... 17
Pump Components .......................................... 18-19
Digital Control Panel Components ........................ 20
Digital Readout Screen ......................................... 21
Engine Components ............................................. 22
Inspection ......................................................... 23-25
Set-Up ................................................................... 26
Start-Up Procedure ............................................... 27
Operation ......................................................... 28-31
Pumping Information ........................................ 32-35
Maintenance (Pump) ....................................... 36-43
Maintenance (Trailer) ....................................... 44-46
Trailer Safety Guidelines .................................. 47-61
Troubleshooting (Pump)................................... 62-64
Troubleshooting (Engine) ...................................... 65
Troubleshooting (Brake System)........................... 66
Troubleshooting (Electrical) ............................. 67-69
Wiring Diagram (Control Box) .......................... 70-73
Wiring Diagram (Engine Start/Shutdown Relay) .. 74
Wiring Diagram (Optional Hopper Vibrator) .......... 75
Hydraulic System Diagram ................................... 76
Manifold Block Ports ............................................. 77
Appendix - Concrete Mix Information .............. 78-79
Appendix - Slump Test Procedure......................... 80
Appendix - Recommended Shotcrete
System ............................................................. 82-83
Appendix - Recommended Shotcrete
Accessories ...................................................... 84-85
Explanation Of Codes In Remarks Column .......... 86
Suggested Spare Parts ......................................... 87
COMPONENT DRAWINGS
Name Plate and Decals ................................... 88-91
Frame Assy. ..................................................... 92-93
Axle Assy. ......................................................... 94-95
Brake Line Assy. .............................................. 96-97
Brake Lights Assy. ............................................ 98-99
Trailer Hitch Assy.......................................... 100-101
Battery Assy. ................................................ 102-103
Hopper Assy. ................................................ 104-105
Hopper Attachment Assy. ............................ 106-107
Hopper Interior Assy. ................................... 108-109
Shuttle Cylinder Assy. .................................. 110-111
Lubrication Pistons Assy. ............................. 112-115
Fuel Tank Assy. ............................................ 116-117
Heat Exchanger Assy. .................................. 118-119
Accumulator Assy. ........................................ 120-121
Remixer Control Assy. .................................. 122-123
Lubrication Panel Assy. ................................ 124-125
Engine Cover Assy. ...................................... 126-127
Hydraulic Tank Assy. .................................... 128-129
Engine Assy.................................................. 130-131
Engine Air Filter ........................................... 132-133
Throttle Assy. ............................................... 134-135
Water Separator Assy. ................................. 136-137
Hydraulic Pump Assy. .................................. 138-139
Manifold Assy. .............................................. 140-141
Control Box Assy. ......................................... 142-143
Control Box Harness Assy. .......................... 144-145
Remote Control Cable Assy. ........................ 146-147
Hydraulic Stabilizer Assy. (Optional) ............ 148-149
Terms and Conditions of Sale - Parts ................. 150
Mayco Pump Warranty ........................................ 151