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Installation & Operation Manual
10
Products to avoid:
Spray cans containing chloro/fluorocarbons
Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning
solvents found in household laundry rooms
Adhesives used to fasten building products and other
similar products
Areas likely to have contaminants
Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants
Furniture refinishing areas and establishments
New building construction
Remodeling areas
Table 1A Corrosive Contaminants and Sources
When removing a boiler from existing
common vent system:
Do not install the SYNC into a
common vent with any other
appliance. This will cause flue gas
spillage or appliance malfunction,
resulting in possible severe personal
injury, death, or substantial property
damage.
Failure to follow all instructions can
result in flue gas spillage and carbon
monoxide emissions, causing severe
personal injury or death.
a. Seal any unused openings in the common venting system.
b. Visually inspect the venting system for proper size and
horizontal pitch and determine there is no blockage or
restriction, leakage, corrosion, or other deficiencies, which
could cause an unsafe condition.
c. Test vent system – Insofar as is practical, close all building
doors and windows and all doors between the space in which
the appliances remaining connected to the common venting
system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the common
venting system. Turn on any exhaust fans, such as range hoods
and bathroom exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust fan. Close fireplace
dampers.
d. Place in operation the appliance being inspected. Follow the
lighting instructions. Adjust thermostat so appliance will
operate continuously.
e. Test for spillage at the draft hood relief opening after 5 minutes
of main burner operation. Use the flame of a match or candle,
or smoke from a cigarette, cigar, or pipe.
f. After it has been determined that each appliance remaining
connected to the common venting system properly vents when
tested as outlined herein, return doors, windows, exhaust fans,
fireplace dampers, and any other gas-burning appliance to
their previous conditions of use.
g. Any improper operation of the common venting system should
be corrected so the installation conforms with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CAN/CSA
B149.1, Natural Gas and Propane Installation Code. When
resizing any portion of the common venting system, the
common venting system should be resized to approach the
minimum size as determined using the appropriate tables in
Part 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA
and/or CAN/CSA B149.1, Natural Gas and Propane
Installation Code.
ƽ DANGER
ƽ WARNING
1 Determine boiler location
Remove boiler from wood pallet
1. After removing the outer shipping carton from the boiler,
remove the parts package (packaged parts inside the jacket of
the boiler).
2. To remove the boiler from the pallet:
a. Remove the front door of the boiler.
b. Remove the two lag bolts from the wood pallet
inside the boiler (FIG. 1-3).
c. Detach the boiler from the lag bolts in the rear of
the unit, see FIG. 1-3.
Do not drop the boiler or bump the jacket on
the floor or pallet. Damage to the boiler can
result.
LAG BOLTS
(QTY. 3)
FRONT
LAG BOLTS
(QTY. 3)
REAR
Figure 1-3 Boiler Mounted on Shipping Pallet
NOTICE
At the time of removal of an existing boiler, the following
steps shall be followed with each appliance remaining
connected to the common venting system placed in
operation, while the other appliances remaining
connected to the common venting system are not in
operation.