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5100-I ACT WOOD INSERT
R
438-0380D
September 1, 2008
Section 1: Listing and Code Approvals
A. Appliance Certications ......................4
B. Mobile Home Approved ......................4
C. Glass Specications ............................4
D. BTU & Efciency Specications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Negative Pressure ..............................6
D. Flue Draft Considerations ...................7
E. Tools and Supplies Needed................7
E. Inspect Appliance & Components.......7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles ...............9
C. Mantel Deector ..................................9
Section 4: Installation Considerations
A. Floor Protection ..................................10
B. Alternate Floor Protection Worksheet
....10
C. Hearth Extension ................................10
D. Outside Air Kit .....................................11
E. Blower Cord Location .........................12
F. Wiring Diagram ...................................13
G. Optional Offset Adapter ......................13
Section 5: Chimney Requirements
A. Venting Components ..........................14
B. Chimney Systems ...............................14
C. Installing Chimney Components .........15
D. Chimney Termination Requirements ..16
E. 2-10-3 Rule .........................................16
F. Masonry Fireplace ..............................17
G.
Factory Built Zero Clearance Fireplace
..18
Section 6: Mobile Home ...............................19
Section 7: Appliance Set-Up
A. Installation Outline ..............................20
B. Leveling Bolts ......................................20
C. Panel & Trim Set.................................20-21
D. Securing Liner to Flue Collar ..............21
E. Adj. Zero Clearance Trim Support ......22
Section 8: Operating Instructions
A. Over-Firing Your Appliance .................23
B. Wood Selection & Storage ..................23
C. Burning Process ..................................23-24
D. Air Controls .........................................24
E. Heat Output ........................................25
F. Burn Rates ..........................................25
G. Building A Fire ....................................25-26
H. Blower Operating Instructions.............26
I. Opacity (Smoke) .................................26
J. Frequently Asked Questions...............27
Section 9: Maintaining & Servicing Appliance
A. General Maintenance & Cleaning .......28-29
B. Glass Replacement - Door ..................29
C. Glass Replacement - Side Window ....30
D. Door Handle Assembly .......................30
E. Firebrick Replacement ........................31
F. Blower Replacement ...........................32
G. Bafe & Manifold Tube Removal ........32
H.
Correct Bafe and Blanket Placement
...33
Section 10: Troubleshooting ........................33-34
Section 11: Reference Material
A. Exploded Drawings .............................36
B. Service Parts & Accessories...............37-38
C. Service & Maintenance Log ................39-40
D. Homeowner’s Notes ...........................41
E. Warranty Policy ...................................42-43
F. Contact Information .............................44
TABLE OF CONTENTS