Filter
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51
Filter Replacement
1. Remove the filter box cover by loosening and
removing the two wing nuts holding it in place.
2. Remove the filter by lifting it straight up and out of
the slot in the filter box.
3. Reverse steps 1 and 2 to install the new filter. Use
Raypak replacement filters, kit number 012552F
(12”X12”) for models 504-1104 and kit number
012553F (16”X16”) for models 1504-2004.
APPENDIX
Inside Air Contamination
All heaters experience some condensation during
start-up. The condensate from flue gas is acidic.
Combustion air can be contaminated by certain vapors
in the air which raise the acidity of the condensate.
Higher acidity levels attack many materials including
s
tainless steel, which is commonly used in high effi-
ciency systems. The heater can be supplied with
corrosion-resistant, non-metallic intake air vent materi-
al. You may, however, choose to use outside
c
ombustion air for one or more of these reasons:
1
. Installation is in an area containing contaminants
listed below which will induce acidic condensation.
2. You want to reduce infiltration into your building
through openings around windows and doors.
3. You are using AL29-4C stainless steel vent pipe,
which is more corrosion-resistant than standard
metallic vent pipe. In extremely contaminated ar-
eas, this may also experience deterioration.
Products causing contaminated combustion air:
• spray cans containing chloro/fluorocarbons
• permanent wave solutions
• chlorinated waxes/cleaners
• chlorine-based swimming pool chemicals
• calcium chloride used for thawing
• sodium chloride used for water softening
• refrigerant leaks
• paint or varnish removers
• hydrochloric acid/muriatic acid
• cements and glues
• antistatic fabric softeners used in clothes dryers
• chloride-type bleaches, detergents, and cleaning
solvents found in household laundry rooms
• adhesives used to fasten building products
• similar products
Areas where contaminated combustion air commonly
exists:
• dry cleaning/laundry areas
• metal fabrication plants
• beauty shops
• refrigeration repair shops
• photo processing plants
• auto body shops
• plastic manufacturing plants
• furniture refinishing areas and establishments
• new building construction
• remodeling areas
• open pit skimmers
Check for areas and products listed above before in-
stalling heater. If found:
• remove products permanently, OR
• install TruSeal direct vent.
Fig. 50: Remove the Air Filter Box Cover
Fig. 51: Remove the Air Filter