Honeywell VR8204 Boiler User Manual


 
VR8104, VR8204 AND VR8304 INTERMITTENT PILOT COMBINATION GAS CONTROLS
3 69-1225—4
SPECIFICATIONS
Body Pattern:
Straight through; see Table 1 for inlet and
outlet size.
Electrical Ratings:
Voltage and Frequency: 24 Vac, 60 Hz.
Current Draw: 0.5A with both operators energized.
Capacity:
See Table 1.
Conversion:
Use conversion factors in Table 2 to con-
vert capacities for other gases.
Regulation Range:
See Table 1.
Natural-LP Gas Conversion Kits:
See Table 5.
Table 5. Natural-LP Gas Conversion Kits.
Pipe Adapters:
Angle and straight adapters available for 3/8-, 1/2- and
3/4-in. pipe. See Table 6. Flange kits include one
flange with attached O-ring, four mounting screws, a
9/64 in. hex wrench and instructions.
Approvals:
American Gas Association Design Certificate: L2025006.
Canadian Gas Association Design Certificate: L2025006.
Australian Gas Association Design Certificate: 4214.
Approved for Delta C applications.
European Community (CE) Certificate: Pending.
PLANNING THE INSTALLATION
WARNING
Fire or Explosion Hazard.
Can cause property damage, severe injury,
or death.
Follow these warnings exactly:
1. Plan the installation as outlined below.
2. Plan for frequent maintenance as described in
the Maintenance section.
Table 6. Flange Adapter Part Numbers.
a
Flange kits include one flange, one O-ring and four
mounting screws.
b
Do not use flanges on control models with 3/4 in. inlet
and 3/4 in. outlet. On models with 1/2 in. inlet and
3/4 in. outlet, use flanges only on the 1/2 in. inlet side.
Heavy demands are made on the controls when
intermittent pilot systems are used on central heating
equipment in barns, greenhouses, and commercial
properties and on heating appliances such as
commercial cookers, agricultural equipment, industrial
heating equipment and pool heaters.
Special steps may be required to prevent nuisance
shutdowns and control failure due to frequent cycling,
severe environmental conditions related to moisture,
corrosive chemicals, dust or excessive heat. These
applications require Honeywell Home and Building
Control Engineering review; contact your Honeywell
Sales Representative for assistance.
Review the following conditions that can apply to your
specific installation and follow the precautions
suggested.
Frequent Cycling
This control is designed for use on appliances that
typically cycle three to four times an hour only during the
heating season. In year-around applications with greater
cycling rates, the control can wear out more quickly.
Perform a monthly checkout.
Water or Steam Cleaning
If a control gets wet, replace it. If the appliance is likely to
be cleaned with water or steam, protect (cover) the
control and wiring from water or steam flow. Mount the
control high enough above the bottom of the cabinet so it
does not get wet during normal cleaning procedures.
High Humidity or Dripping Water
Dripping water can cause the control to fail. Never install
an appliance where water can drip on the control. In
addition, high ambient humidity can cause the control to
corrode and fail. If the appliance is in a humid
atmosphere, make sure air circulation around the control
is adequate to prevent condensation. Also, regularly
check out the system.
Model No.
Suffix Letter
Kit to Convert
Natural Gas to LP
Kit to Convert LP
to Natural Gas
H, K, M 393691 394588
P Not field
convertible.
Not field
convertible.
Q 396021 396025
R Not required,
convertible valve.
Not required,
convertible valve.
Inlet/Outlet
Pipe Size
(in. NPT)
Flange
Type
Part Number
a,b
Without Hex
Wrench
With Hex
Wrench
3/8 Straight 393690-1 393690-11
3/8 Elbow 393690-2 393690-12
1/2 Straight 393690-6 393690-16
1/2 Elbow 393690-3 393690-13
3/4 Straight 393690-4 393690-14
3/4 Elbow 393690-5 393690-15