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Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 3
Table of Contents
1 Listing and Code Approvals 4
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . .4
E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . .4
F. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Getting Started 5
A. Design and Installation Considerations . . . . . . . . . . . . 5
B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . .7
D. Inspect the Appliance and Components . . . . . . . . . . . 7
3 Framing and Clearances 8
A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . .8
B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . .9
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Termination Locations 12
A. Vent Termination Minimum Clearances . . . . . . . . . . . 12
5 Vent Information and Diagrams 13
A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . .13
6 Vent Clearances and Framing 15
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . .15
B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . .15
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . .15
7 Appliance Preparation 16
A. Installing Outside Air Kit Damper Assembly . . . . . . . 16
B. Gas and Electrical Connections . . . . . . . . . . . . . . . . 17
C. Securing and Leveling Appliance . . . . . . . . . . . . . . .17
8 Installing Vent Pipe 18
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . .18
B. Attach Vent to Firebox Assembly . . . . . . . . . . . . . . .18
C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 18
9 Gas Information 19
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . .20
10 Electrical Information 21
A. Recommendation for Wire . . . . . . . . . . . . . . . . . . . . .21
B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . .21
C. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . .21
D. Standing Pilot Ignition System Wiring . . . . . . . . . . . .22
E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . .23
11 Finishing 24
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . .24
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12 Appliance Setup 25
A. Remove the Shipping Materials . . . . . . . . . . . . . . . .25
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . .25
C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
D. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . .25
E. Lava Rock, Vermiculite, Rockwool Placement . . . . . 25
F. Log Removal/Replacement . . . . . . . . . . . . . . . . . . . .26
G. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
H. Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . .27
13 Operating Instructions 28
A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . .28
B. Check Appliance Draft . . . . . . . . . . . . . . . . . . . . . . . .29
C. High Limit Safety Switch . . . . . . . . . . . . . . . . . . . . . .29
D. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 30
E. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . .32
F. Frequently Asked Questions . . . . . . . . . . . . . . . . . . .32
14 Troubleshooting 33
A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . .33
B. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . 35
15 Maintaining and Servicing the Appliance 37
16 Reference Materials 39
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . .39
B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .40
C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . .48
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 51
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . .52
Note: An arrow () found in the text signifi es change in content.