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Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09 3
Safety Alert Key:
• Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 2
B. Warranty
5
1 Listing and Code Approvals
A. Appliance Certication 7
B. Tempered Glass Specications
7
C. BTU Specications
7
D. High Altitude Installations
7
E. Non-Combustible Materials Specication
7
F. Combustible Materials Specication
7
G. Electrical Codes
7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety 8
B. Your Fireplace
8
C. Fan Kit (optional)
9
D. Clear Space
9
E. Decorative Doors and Fronts
9
F. Fixed Glass Assembly
9
G. Remote Controls, Wall Controls and Wall Switches
9
H. Outside Air (optional)
9
I. Before Lighting Fireplace
9
J. Lighting Instructions (IPI) 1
0
K. After Fireplace is Lit 1
1
L. Flame Adjustment Control 1
1
M. Frequently Asked Questions 1
1
3 Maintenance and Service
A. Maintenance Tasks-Homeowner 12
B. Maintenance Tasks-Qualied Service Technician 1
3
Installer Guide
4 Getting Started
A. Typical Appliance System 14
B. Design and Installation Considerations 1
5
C. Tools and Supplies Needed 1
5
D. Inspect Appliance and Components 1
5
E. Negative Pressure 1
6
5 Framing and Clearances
A. Selecting Appliance Location 17
B. Constructing the Appliance Chase 1
7
C. Clearances 1
8
D. Mantel and Wall Projections 1
9
6 Termination Locations
A. Vent Termination Minimum Clearances 20
7 Vent Information and Diagrams
A. Vent Guidelines 21
B. Vent System Conguration 2
1
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles 22
B. Wall and Ceiling Penetration Framing 2
2
C. Vertical Penetration Framing 2
2
9 Appliance Preparation
A. Install Outside Air Kit Damper Assembly 23
B. Gas and Electrical Connections 2
3
C. Secure and Level the Appliance 2
3
10 Installing Vent Pipe
A. Assembly of Vent Sections 24
B. Attach Vent to Firebox 2
4
C. Secure Vent Sections 2
4
D. Install Attic Insulation Shield 2
4
11 Gas Information
A. Fuel Conversion 25
B. Gas Pressure 2
5
C. Gas Connection 2
5
D. High Altitude Installations 2
5
12 Electrical Information
A. Wiring Requirements 26
B. Intellire Ignition System Wiring 2
6
C. Optional Accessories Requirements 2
6
D. Electrical Service and Repair 2
6
E. Junction Box Installation 2
7
F. Wall Switch Installation for Fan (Optional) 2
7
13 Finishing
A. Mantel and Wall Projections 28
B. Facing Material 2
8
14 Appliance Setup
A. Remove Glass Assembly 29
B. Remove the Shipping Materials 2
9
C. Clean the Appliance 2
9
D. Accessories 2
9
E. Install the Refractory 2
9
F. Place the Lava Rock & Vermiculite 2
9
G. Place the Rockwool 2
9
H. Install the Log Assembly 3
0
I. Firescreen 3
0
J. Glass Assembly 3
0
K. Install Louvers and Trim 3
1
L. Hood 3
1
M. Air Shutter Setting 3
1