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September 1, 2008
250-7251F
Page 33
Castile Pellet Insert
E. Igniter Replacement
a. Shut down the appliance by turning down the thermostat
and let the appliance completely cool down. After the
appliance has cooled down, unplug it and remove the
ash pan.
b. The wire leads to the igniter are connected to the wire
harness with 1/4 inch (6mm) male / female spade
connectors. These wires will pull forward approximately
4 to 5 inches (102 to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
c. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
d. Remove the right cast side and pull the wire leads
back toward the rear of the appliance to take-up the 4
to 5 inches (102mm to 107mm) previously pulled out.
This will keep the wires out of the way of the ash pan.
Double check that the igniter wires are clear of any
movement, i.e. ash pan, firepot cleaning rod, cleaning
slide plates, etc.
f. Re-install the ash pan and then re-install the cast side
panel and re-connect the power.
a. Open hinged cast face and lift door assembly off
from the insert and lay on a flat surface face down.
b. Using a screwdriver, tap the bottom of the rope
retainer rod to push it up out of the hole. The top
end of the rod will slide up. Swing the rod toward
you from the bottom and remove the rod. Repeat
for other side.
c. Remove old glass and replace with new glass.
d. Slide the retainer rod into the top hole first, and then
line up the bottom crimped end with the hole in the
door. The crimped end must be paralle with the glass
in order to insert it into place. Figure 33.2.
F. Glass Replacement
• Glass is 5mm thick high temperature heat-
resistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause
injury
WARNING
Figure 33.1
Crimped end must be
parallel with the glass
Crimped end
at the bottom
Slide this
end in first
Rope Retainer
Rods
Glass
Figure 33.2
Igniter
Igniter Bracket
Thumb Screw