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Page 21
September 1, 2008
4100-I ACT WOOD INSERT
250-7201E
R
2
"
2-1/4"
1
1
2
2
4
4
4
4
4
4
4
4
4
4
6
6
4
4
5
5
5
The rebox is lined with high quality rebrick which has excep-
tional insulating properties. There is no need for a grate,
simply build a re on the rebox of your insert.
1. Be certain coals are completely cold. Remove all old
brick and ash from unit and vacuum out rebox.
2. Remove new brick set from box and lay out to THE
diagram as shown.
. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of rebox wall and push
bottom of brick back.
5. Install side bricks. Slide top of brick under clips on side
of rebox and push the bottom of the brick until it is ush
with the side of the unit.
BAFFLE REMOVAL & INSTALLATION
NOTE: The bafe material is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If
your reason for removing the bafe is simply to clean the chimney, you have alternatives which will save time and effort. Call
a qualied chimney sweep or an authorized Quadra-Fire dealer for details.
1. Remove all ash from rebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the bafe.
. With a /16” Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE:
Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.
4. To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the ber board
bafe, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the rst two tubes in order to
remove the bafe. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed in the front for
your insert to operate properly.
5. Slide ber board bafe forward to front of stove and straight out through door.
6. To install the ber board bafe, repeat steps 2 through 4 in reverse. Be sure the ber board bafe and ceramic blanket are
pushed back fully into position and the ceramic blanket lays at.
Ceramic Blanket
Baffle
Allen wrench
on retainer bolt
s
Item Brick Size Qty in Set
1 9 x 4-1/2 x 1-1/4” with hole 2
2 9 x 4 x 1-1/4” with cut 2
4-1/2 x x 1-1/4” 1
4 9 x 4-1/2 x 1-1/4” 12
5 9 x x 1-1/4”
6 9 x 1-1/2 x 1-1/4” 2
Use Part #82-0550 when ordering indi-
vidual brick and provide brick dimension
or copy this page and mark the desired
brick and take it to your authorized
dealer.