Wayne-Dalton 42 Garage Door Opener User Manual


 
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
(2) 1/4” - 20 x 1 7/8” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Long strut
(if applicable)
(1) Strut clip
(if applicable)
Typical
section
shown
Lower hinge
leaf(s)
Single graduated end hinge
with short stem track roller
Double graduated end hinge
with long stem track roller
Short
edge
Long edge
(2) 1/4” - 14 x 1”
Lag screws
(1) Strut clip
(if applicable)
Short edge
Hinge
tube(s)
(1) Strut clip
(if applicable)
Typical
section
shown
Lower hinge
leaf(s)
Single graduated end hinge with
short stem tandem roller
Double graduated end hinge
with long stem tandem roller
Short
edge
(2) 1/4” - 14 x 1”
Lag screws
Tandem
roller
(2) 1/4” - 20 x 1 7/8” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Long edge
(1) Strut clip
(if applicable)
Short edge
Long strut
(if applicable)
Hinge
tube(s)
FOR CENTER HINGES WITHOUT A STRUT:
Starting on the left hand side, attach the upper slot of the center hinge to the bottom section
using (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the
lower slot of the center hinge to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt
and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.
FOR CENTER HINGES WITH A STRUT (IF APPLICABLE):
Starting on the left hand side, attach the upper slot of the center hinge, (1) strut clip and
the upper leg of strut to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and
(1) 1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the center
hinge to the bottom section (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex
nut, as shown. Repeat same process for other center hinges.
Center hinge
Lower hinge leaf
Short
edge
Long edge
Long edge
Short edge
Long strut
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(1) Strut clip
(if applicable)
(2) 1/4” - 20 x 1 7/8” Carriage bolts
and (2) 1/4” - 20 Flange hex nuts
Typical
section
shown
If you have single graduated end hinges, insert a short stem track roller / short stem tandem
track roller (if included) into the hinge tube on each side.
If you have double graduated end hinges, insert a long stem track roller / short stem tandem
track roller (if included) into the hinge tubes on each side.
IMPORTANT: WHEN PLACING TRACK ROLLERS / TANDEM TRACK ROLLER (IF INCLUDED)
INTO GRADUATED END HINGES NUMBER 2 AND HIGHER, THE TRACK ROLLER / TANDEM
TRACK ROLLER (IF INCLUDED) GOES INTO TUBE FURTHEST AWAY FROM SECTION.
Half Center Hinges
Tools: Power drill, 7/16” Socket driver, Tape measure
8
NOTE: If you don’t have half center hinges, then skip this step. Refer to Package Contents /
Parts Breakdown, to determine if you have half center hinges.
Using a tape measure, position the half center hinges equally spaced in between the center
hinges and equally spaced in between the center hinges and the graduated end hinges.
Position the holes of the lower hinge leaf onto the bottom section surface, as shown. Using
the half center hinge as a template, drill pilot holes, 1” deep into the bottom section using a
1/8” drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
Attach the lower hinge leaf of the center hinge to the bottom section using (2) 1/4”-14 x 1”
lag screws. Repeat for other half center hinge(s). Set the bottom section aside.
Place the Intermediate I section face down on a couple of sawhorses or flat clean/ smooth
surface. Reference step Graduated End And Center Hinges and this step to attach the long
struts (if applicable) and hinges to the top rail of the sections in the same manner as was
done for the bottom section. Repeat the same process for the other Intermediate section(s) if
applicable, except top section.
(2) 1/4” - 14 x 1” Lag screws
Typical section
shown
Equally spaced
Half
center
hinge
Lower hinge leaf
Center
hinge
Long strut
(if applicable)
Top Fixtures
Tools: Power drill, 7/16” Socket driver
9
NOTE: Refer to Door Section Identification / Parts Breakdown.
NOTE: If your door came with two top fixtures, then one top fixture are required for each side.
NOTE: If your door came with four top fixtures, then two top fixtures are required for each
side.
Place the top section face down on a couple of sawhorses or flat clean/ smooth surface.
NOTE: Refer to illustrations to determine which top fixture was supplied with your door.
Starting on the left hand side, align the top fixture base / top fixture assembly 3-1/4” down
from the top section and even with the edge of the section. The slotted half of the top
fixture base / top fixture assembly should be facing upwards. Using the top fixture base as
a template, mark and pre-drill (4) 9/32” diameter holes through the top section. Attach the
top fixture base to the top section using (4) 1/4”-20 x 1-7/8” carriage bolts and (4) 1/4”–20
flange hex nuts. Repeat the same process for the right hand side.
IF YOU HAVE FOUR TOP FIXTURES:
Position the second top fixture assembly next to the first installed top fixture assembly, as
shown. Using the top fixture base as a template, drill pilot holes, 1” deep into the top section
using a 1/8” drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
Attach the top fixture assembly to the top section using (4) 1/4”-14 x 1” lag screws. Repeat
the same process for the right hand side. The top fixtures will be tightened and adjusted later,
in step, Adjusting Top Fixtures.
If you have two top fixtures installed, insert a short stem track roller into each of the top
fixture slides.
If you have four top fixtures installed, insert a long stem track roller into each of the top
fixture slides.
(4) 1/4” - 20 x 1-7/8”
Carriage bolts
(4) 1/4” - 20
Flange hex nuts
Top fixture
slide
Short stem
track roller
Top section
Top fixture
base
Slot
3-1/4”
3-1/4”
Top fixture assembly
Top section
Loosen the
5/16”-18 Hex nut
Top fixture
slide
(4) 1/4” - 20 x 1-7/8”
Carriage bolts
(4) 1/4” - 20
Flange hex nuts
Short stem track roller
Top fixture
base
Slot
(4) 1/4” - 14 x 1”
Lag screws
Top fixture
slides
Long stem
track roller
Left hand
top fixture
assemblies
Top fixture
bases
(4) 1/4” - 14 x 1”
Lag screws
Top fixture
bases
Long stem
track roller
Top fixture
slides
Left hand
top fixture
assemblies
Top
section
Top
section
9