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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
(4) 1/4” - 20
Flange hex nuts
Top fixture slide
Short stem track roller
Top section
Top fixture
base
1-1/8”
Dimension
= 3-1/8”
Top
rail
(4) 1/4” - 20 x 1-7/8”
Carriage bolts
Slot
Loosen the
5/16”-18 Hex nut
Top fixture assembly (pre-assembled)
Strutting For Top Section
Tools: Power drill, 7/16” Socket driver
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NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the top
section requires a short strut to be installed.
Lay the short strut onto the top rail of the top section. Position the top of the strut 3/4” down
from the top edge of the top section. Center the short strut from side to side on the section
surface.
Drill pilot holes, 1” deep into the top section using a 1/8” drill bit.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile
(aligned with hinges) locations.
Top section
Typical
top fixture
assembly
1/4” - 14 x 1”
Lag screws
Short strut
3/4”
Bottom Section
Tools: Level, Wooden shims (if necessary)
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Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.
Weather seal
Level
Bottom section
Wooden shims
(If necessary)
Vertical Tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
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IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
Position the left hand vertical track assembly / wall angle track assembly over the track
rollers of the bottom section. Make sure the counterbalance lift cable is located between the
track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.
FOR FLAG ANGLE TRACK ASSEMBLIES:
Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws, as
shown.
FOR WALL ANGLE TRACK ASSEMBLY:
Loosely fasten wall angle to the jamb using 5/16” x 1-5/8” lag screws, as shown.
IF YOU HAVE 2” VERTICAL TRACKS:
Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 3/8” to
5/8” spacing, between the bottom section and vertical track.
IF YOU HAVE 3” VERTICAL TRACKS:
Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2” to
3/4” spacing, between the bottom section and vertical track.
Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other
side.
2” Vertical track
spacing (3/8” to 5/8”)
3” Vertical track
spacing (1/2” to 3/4”)
Bottom
section
Floor
Track roller
Wallangle
track
assembly
Jamb
bracket
Riveted track
flag angle
shown
Riveted
flag angle
5/16” x 1-5/8”
Lag screws
Bottom
section
Track
rollers
Vertical track
assembly
Flag
angle
Lag
screw
locations
Fully Adjustable
flag angle
Stacking Sections
Tools: Power drill,7/16” Socket driver
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NOTE: Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
With assistance, lift intermediate I (second) section and guide the track rollers / tandem
rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep
sections aligned. Repeat same process for other sections, except top section.
FOR GRADUATED END HINGES AND CENTER HINGES:
Starting with the outer graduated end hinges, flip the upper hinge leaf up and secure to the
section using (2) 1/4”-20 x 1-7/8” carriage bolts and (2) 1/4”–20 flange hex nuts. Repeat
same process for the center hinges.
If you have double graduated end hinges, flip the inner upper hinge leaf up and use it as a
template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section using a 1/8” drill bit.
Attach the upper hinge leaf to the section using (2) 1/4”-14 x 1” lag screws. Repeat same
process for other side.
IF YOU HAVE HALF CENTER HINGES:
Flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes,
1” deep into the section using a 1/8” drill bit. Attach the upper hinge leaf to the section using
(2) 1/4”-14 x 1” lag screws. Repeat same process for other half center hinges.
IMPORTANT: BE EXTREMELY CAREFUL NOT TO DRILL THRU THE SECTION. ONLY DRILL 1”
DEEP.
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4”-20 X 1-7/8” CARRIAGE BOLTS AND 1/4”–20 FLANGE HEX NUTS.
THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS.
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