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February 3, 2010
7014-188B
Page 3
CB1200-I Pellet Insert
Section 1: Listing and Code Approvals
A. Appliance Certications ......................4
B. Mobile Home Approved ......................4
C. Glass Specications ............................4
D. Electrical Rating ..................................4
E. BTU & Efciency Specications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Thermostat Location ...........................6
D. Draft ....................................................6
E. Negative Pressure ..............................6
B. Fire Safety ..........................................7
C. Tools & Supplies Needed ...................7
D. Inspect Appliance, Components
and Pre-Check List .............................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance .................10
D. Minimum Opening for Factory
Built Fireplace .....................................10
E. Masonry Minimum Opening ................10
F. Floor Protection ..................................10
G. Calculating Alternate Floor
Protection Material ..............................11
H. Prefabricated Metal Chimney .............11
I. Removing Floor of Factory Built
Fireplace .............................................12
J. Altering Factory-Built Fireplace ...........12
Section 4: Vent Information
A. Chimney & Exhaust Connections ........13
B. Venting Termination Requirements ....13
C. Equivalent Feet of Pipe.......................14
D. Pipe Selection Chart ...........................14
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home ..................................17
Section 7: Appliance Set-Up
A. Rear Shroud Installation .....................18-19
B. Outside Air Kit .....................................20
C. Adjustable Hopper Option...................20
D. Grille Installation .................................20
E. Adjustable Hearth Support..................21
F. Panel & Trim .......................................22-23
G. Brick Set Installation ...........................24
H. Brick Clip Installation ...........................24
I. Log Set Placement ..............................25
J. Thermostat Installation ........................25
Section 8: Operating Instructions
A. Fuel Size, Material & Storage .............26
B. General Operation Information ...........27
C. Before Your First Fire .........................27
D. Starting Your First Fire ........................27
E. Fire Characteristics .............................28
F. Feed Rate Adjustment .......................28
G. Ignition Cycles ....................................28
H. Frequently Asked Questions...............29
Section 9: Troubleshooting ............................31-32
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............33
B. Quick Reference Maintanence Chart ..33
C. General Maintenance & Cleaning .......33-36
D. High Ash Content Maintenance ..........37
E. Glass Replacement .............................38
F. Igniter Replacement ............................39
G. Bafe Removal ....................................39
Section 12: Reference Material
A. Component Functions.........................40-41
B. Component Locations .........................42
C. Exploded Drawings .............................43
D. Service Parts & Accessories...............44-48
E. Service & Maintenance Log ................49
E. Warranty Policy ...................................50-51
F. Contact Information ............................52
TABLE OF CONTENTS
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the replace or to property.