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September 1, 2008
7036-135E
Page 3
Mt. Vernon Pellet Insert (AE)
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Wall Control Thermostat .....................6
D. Draft ....................................................6
F. Negative Pressure ..............................6
F. Fire Safety ..........................................7
G. Tools & Supplies Needed ...................7
H. Inspect Appliance, Components
and Pre-Check List .............................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In Rear & Vertical ...............9-10
C. Clearances to Combustibles,
Masonry & Zero Clearance Fireplace
..10
D. Floor Protection ..................................10
E. Minimum Opening for Masonry
& Zero Clearance Fireplace ...............10
F. Mantel Projections ..............................10
G. Removing Metal Floor of Factory
Built Fireplace .....................................11
Section 4: Vent Information
A. Venting Termination Minimum
Requirements .....................................12
B. Chimney & Exhaust Connections .......13
C. Equivalent Feet of Pipe.......................13
D. Pipe Selection Chart ...........................14
Section 5: Venting Systems
A. Direct Connect without Outside Air .....15
B. Direct Connect witht Outside Air .........15
C. Full Reline with Outside Air .................16
Section 6: Mobile Home Installation ............ 17
Section 7: Appliance Set-Up
A. Leveling System .................................18
B. Outside Air Kit .....................................18
C. Hearth Support for ZC Fireplace .........19
D. Removal of Cast Sides .......................19
Section 7: Appliance Set-Up (Cont’d)
E. Panel & Cast Trim Set ........................20
F. Panel & Trim Set, Basic ......................20
G. Log Set Placement ..............................21
H. Wall Control Thermostat ......................22
Section 8: Operating Instructions
A. Fuel Size, Material & Storage .............23
B. General Operation Information ...........23
C. Before Your First Fire .........................24
D. Starting Your First Fire ........................24
E. Fire Characteristics & Flame
Height Adjustment ..............................25
F. Battery Back-Up System ....................25
G. Ignition Cycles ....................................25-26
H. Quick Start Quide ...............................27-28
I. Frequently Asked Questions...............29
Section 9: Troubleshooting ............................30
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............31
B. Quick Reference Maintenance Chart .....31
C. General Maintenance & Cleaning .......32-35
D. High Ash Fuel Content Maintenance ..36
E. Baffle Removal ....................................36
F. Glass Replacement .............................37
Section 11: Reference Material
A. Component Functions.........................38-39
B. Component Locations .........................40
C. Exploded Views ..................................41-42
D. Service Parts & Accessories...............43-46
E. Service & Maintenance Log ................47-48
F. Homeowner’s Log ...............................49
G. Warranty Policy ...................................50-51
H. Contact Information ............................52
TABLE OF CONTENTS