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Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08 3
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations 2
B. Warranty 5
1 Listing and Code Approvals
A. Appliance Certifi cation 7
B. Tempered Glass Specifi cations 7
C. BTU Specifi cations 7
D. High Altitude Installations 7
E. Non-Combustible Materials Specifi cation 7
F. Combustible Materials Specifi cation 7
G. Electrical Codes 7
H. Requirements for
the Commonwealth of Massachusetts 8
User Guide
2 Operating Instructions
A. Gas Fireplace Safety 9
B. Your Fireplace 9
C. Fan Kit (optional) 10
D. Clear Space 10
E. Decorative Doors and Fronts 10
F. Fixed Glass Assembly 10
G. Remote Controls, Wall Controls and
Wall Switches 10
H. Before Lighting Fireplace 10
I. Lighting Instructions (IPI) 11
J. Lighting Instructions (Standing Pilot) 12
K. After Fireplace is Lit 13
L. Frequently Asked Questions 13
3 Maintenance and Service
A. Maintenance Tasks-Homeowner 14
B. Maintenance Tasks-Qualifi ed Service Technician 15
Installer Guide
4 Getting Started
A. Typical Appliance System 16
B. Design and Installation Considerations 17
C. Tools and Supplies Needed 17
D. Inspect Appliance and Components 17
5 Framing and Clearances
A. Select Appliance Location 18
B. Construct the Appliance Chase 19
C. Clearances 19
D. Mantel and Wall Projections 20
6 Termination Locations
A. Vent Termination Minimum Clearances 21
7 Vent Information and Diagrams
A. Approved Pipe 23
B. Vent Table Key 23
C. Use of Elbows 23
D. Measuring Standards 23
E. Vent Diagrams 24
F. Install Vertical Termination Baffl e 33
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles 34
B. Wall Penetration Framing 34
C. Install the Ceiling Firestop 35
D. Install Attic Insulation Shield 36
9 Appliance Preparation
A. Convert from Top Vent to Rear Vent 37
B. Secure and Level the Appliance 41
10 Install Vent Pipe
A. Assemble Pipe Sections (DVP Only) 42
B. Assemble Vent Sections (SLP Only) 43
C. Assemble Slip Sections 43
D. Secure the Vent Sections 44
E. Disassemble Vent Sections 44
F. Install Decorative Ceiling Components (SLP only) 45
G. Install Metal Roof Flashing 46
H. Assemble and Install Storm Collar 46
I. Install RF4-8 47
J. Install Vertical Termination Cap 48
K. Install Decorative Wall Components (SLP only) 48
L. Heat Shield Requirements for
Horizontal Termination 48
M. Install Horizontal Termination Cap 49
11 Gas Information
A. Fuel Conversion 50
B. Gas Pressure 50
C. Gas Connection 50
D. High Altitude Installations 50
12 Electrical Information
A. Wiring Requirements 51
B. Standing Pilot Ignition System Wiring 51
C. Intellifi re Ignition System Wiring 51
D. Optional Accessories Requirements 51
E. Electrical Service and Repair 52
F. Junction Box Installation 53
G. Wall Switch Installation for Fan (Optional) 53