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Septemer 1, 2008
7014-083E
Page 3
CB1200-I Pellet Insert
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed ...................6
D. Inspect Appliance, Components
and Pre-Check List .............................6
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................8
C. Clearances to Combustibles,
Masonry & Zero Clearance .................9
D. Minimum Opening for Factory
Built Fireplace .....................................9
E. Masonry Minimum Opening ................10
F. Floor Protection ..................................10
G. Calculating Alternate Floor
Protection Material ..............................10
H. Removing Floor of Factory Built
Fireplace .............................................11
Section 4: Vent Information
A. Chimney & Exhaust Connections ........12
B. Venting Termination Requirements ....12
C. Equivalent Feet of Pipe.......................13
D. Pipe Selection Chart ...........................13
Section 5: Venting Systems
A. Direct Connect with Outside Air ..........14
B. Direct Connect without Outside Air .....14
C. Full Reline with Outside Air .................15
Section 6: Mobile Home .................................. 16
Section 7: Appliance Set-Up
A. Rear Shroud Installation .....................17-18
B. Outside Air Kit .....................................19
C. Adjustable Hopper Option...................19
D. Grille Installation .................................19
E. Adjustable Hearth Support..................20
F. Panel & Trim .......................................21-22
G. Brick Set Installation ...........................23
H. Brick Clip Installation ...........................23
I. Log Set Placement ..............................24
J. Thermostat Installation ........................24
Section 8: Operating Instructions
A. Fuel Size & Material ............................25
B. General Operation Information ...........25
C. Before Your First Fire .........................26
D. Starting Your First Fire ........................26
E. Fire Characteristics .............................26
F. Feed Rate Adjustment .......................26
G. Ignition Cycles ....................................26
H. Frequently Asked Questions...............27
Section 9: Troubleshooting ............................28-30
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............31
B. Quick Reference Maintanence Chart ..31
C. General Maintenance & Cleaning .......31-34
D. High Ash Content Maintenance ..........35
E. Glass Replacement .............................36
F. Igniter Replacement ............................37
G. Baffle Removal ....................................37
Section 12: Reference Material
A. Component Functions.........................38-39
B. Component Locations .........................40
C. Exploded Drawings .............................41-42
D. Service Parts & Accessories...............43-45
E. Warranty Policy ...................................46-47
F. Contact Information ............................48
TABLE OF CONTENTS