Weil-McLain CGA25SPDN Boiler User Manual


 
Part Number 550-101-009/0107
57
GOLD CGa Gas-Fired Water Boiler — Boiler Manual
Turn off power to the boiler at service switch or breaker.
Wait at least 45 seconds.
Turn on power to boiler.
Restart boiler, following Operating instructions in this
manual (Section 9b) or on boiler label.
Look through the pilot inspection port to see if the pilot is
burning.
Is pilot burning?
Electrical shock hazard — Wherever you see TURN OFF POWER , follow the instructions. Failure to follow
instructions could result in severe personal injury, death or substantial property damage.
Leave main manual gas valve closed.
Turn off power to boiler at service switch or breaker.
Wait at least 45 seconds.
Turn on power to boiler.
Restart boiler, following Operating instructions in this
manual (Section 9b) or on boiler label.
Do FLAME and POWER lights still flash?
Boiler should now
operate normally.
Original flashing
FLAME light
caused by gas
valve not
operating properly.
See normal
sequence of
operation,
Figure 24,
page 37.
Replace gas valve.
Retest boiler.
Are FLAME and POWER lights flashing?
No
Yes
No Yes
Are manual main shutoff valve and gas valve open?
Replace control module.
Retest.
— Usually indicates flame sensed when it shouldn't be there —
YesNo
TURN OFF POWER
to boiler at service switch
or breaker.
Open main manual gas
valve.
Turn on power to boiler
at service switch or
breaker.
Restart boiler per
operating instructions.
Perform start-up
procedures in boiler
manual to verify proper
operation.
Allow boiler to continue cycling.
Are FLAME and POWER lights flashing?
No
Yes
No
Yes
Replace control
module.
Retest.
Replace control
module.
Retest.
Boiler may now be
operating
normally.
Perform start-up
procedures in
boiler manual to
verify proper
operation.
CHART 5 Spark-ignited pilot FLAME & POWER lights flashing
Troubleshooting — spark-pilot boilers (continued) 11c