Wayne-Dalton 9800 Garage Door Opener User Manual


 
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sections.
Repeat same process for other side.
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS
3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION.
FOR QUICK INSTALL TRACK:
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Repeat for other side.
FOR FULLY ADJUSTABLE TRACK:
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Push the vertical track against the track rollers so that the track rollers are
touching the deepest part of the curved side of the track; tighten all the track bolts and nuts.
Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Flag angle
Vertical track
against track rollers
Horizontal Tracks/Q.I Flag Angles
Tools: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder
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NOTE: If you have Quick Install flag angles, complete this step.
To install horizontal track, place the top rail end over the top track roller of the top section.
Align key slot of the bottom rail end of horizontal track with the Quick Install tab of the flag
angle. Push curved portion of horizontal track down to lock in place.
WARNING WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR,
AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL FROM
OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun-
tered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) 1/4”-20 flange hex nut
and (1) 5/16 washer. Repeat for other side.
Remove the nail that was temporarily holding the top section in place, installed in step, Top
Section.
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
NOTE: If an idrive
®
opener will be installed, position horizontal tracks slightly above level.
Bottom rail
of horizontal
track
Flag angle
Quick
Install
tab
Key slot
Quick Install
tab in place
Tracks flush
1/4”-20
Flange hex
nut
Top rail of
horizontal
track
1/4”-20 x 9/16”
Track bolt
Washer
Flagangle
Vertical
track
Vertical
track
Horizontal Tracks/F.A. Flag Angles
Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench,
level, Step ladder, Flat tip screwdriver
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NOTE: If you have Fully Adjustable flag angles, complete this step.
To install horizontal track, place the top rail end over the top track roller of the top section.
Align the bottom rail end of the horizontal track with the top of the vertical track. If you have
Quick Install horizontal track, tighten the bottom rail of the horizontal track to the flag angle
with (1) stud plate and (2) 1/4”-20 flange hex nuts. If you have Universal horizontal track,
tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4”-20 x 9/16” track
bolts and (2) 1/4”-20 flange hex nuts.
WARNING WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR,
AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL FROM
OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun-
tered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) 1/4”-20 flange hex nut
and (1) 5/16 washer. Repeat for other side.
Remove the nail that was temporarily holding the top section in place, installed in step, Top
Section.
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
NOTE: If an idrive
®
opener will be installed, position horizontal tracks slightly above level.
Bottom rail
Quick Install
Horizontal
track
1/4”-20
Flange hex
nuts
Stud plate
Flag angle
upper slot
1/4”-20 x 9/16” Track bolts
Bottom rail Fully
Adjustable
Horizontal
track
1/4”-20
Flange hex
nuts
Flag angle
upper slot
1/4”-20
Flange hex
nut
Top rail of
horizontal
track
1/4”-20 x 9/16”
Track bolt
Washer
Flagangle
Vertical
track
Vertical
track
Cable Lift Sheaves
Tools: Ratchet Wrench, 3/8” Socket, 3/8” Wrench
14
Place a 3/8”-16 x 1-1/2” truss head bolt through the sheave plate hole in the horizontal track
and slide the sheave over the end of the bolt, as shown. Secure the sheave using (1) 3/8”-16
hex nut.
Repeat for the other side and then loop the counterbalance lift cables over each sheave.
Sheave plate hole
Sheave
3/8-16 x 1-1/2” Truss
head bolt
Horizontal track
3/8”-16
Nut
Sheave
Counterbalance lift cable
Sheave plate
Horizontal track
Rear Back Hangs
Tools: Ratchet Wrench, 1/2” Socket, Tape Measure , 1/2” Wrench, Vice
Clamps
15
Using perforated angles, 1-5/8” lag screws and 5/16” bolts with nuts, fabricate rear back
hangs for horizontal tracks. NOTE: These items may not have been supplied. Attach horizon-
tal tracks to the rear back hangs with two 5/16” - 18 x 1” hex head bolts and nuts. Horizontal
tracks must be level and parallel with door.
NOTE: Ensure the two 5/16” - 18 x 1” hex head bolts are going through the vertical piece
first, then through the rear support bracket and the 5/16” - 18 nuts are in the inside of the
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