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CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm.
These instructions are provided to assure the proper installation and operation of Raypak boilers. Should questions
arise regarding the specifications, installation, operation or servicing of these boilers, we suggest that the local Sales
representative or the factory be consulted.
2
RECEIVING EQUIPMENT................................................................................. 3
GENERAL SPECIFICATIONS........................................................................... 3
INSTALLATION PROCEDURES........................................................................ 4
Code Requirements.....................................................................................4
Mounting Base...........................................................................................4
ClearanceRequirments.................................................................................4
Combustion/Ventilation Air...........................................................................4
Venting Connections................................................................................... 5
Vent Damper Installation..............................................................................7
Gas Supply Connections............................................................................. 11
Water Connections & System Piping............................................................ 11
Piping Diagrams..........................................................................................12
Electrical Wiring..........................................................................................15
Wiring Diagrams......................................................................................... 16
SERVICING PROCECURES.............................................................................. 23
General Locations of Controls.......................................................................23
Sequence of Operation................................................................................ 23
Start-Up Procedures....................................................................................24
Shut-Down Procedure..................................................................................26
Safe Shutdown Test.................................................................................... 28
Inspection Procedures................................................................................. 28
Repair Procedures.......................................................................................29
TROUBLE SHOOTING GUIDE...........................................................................31
Adjustments/Replacements of Components...................................................33
REPLACEMENT PARTS LIST........................................................................... 34
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