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TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Technical Specifications - Power Wave 455..........................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2
Stacking ..........................................................................................................A-2
Environmental Protection................................................................................A-2
Lifting...............................................................................................................A-2
Machine Grounding ...............................................................................................A-2
High Frequency Protection....................................................................................A-2
Input Connection....................................................................................................A-2
Input Fuse and Supply Wire Considerations .........................................................A-3
Input Voltage Reconnect Procedure......................................................................A-3
Output Connections...............................................................................................A-3
Voltage Sensing at the Work Piece.......................................................................A-4
Power Wave / Power Feed Wire Feeder Interconnections....................................A-4
Electrode and Work Leads - Electrode Positive Applications .........................A-4
Electrode and Work Leads - Electrode Negative Applications........................A-4
Control Cable Connections .............................................................................A-4
Power Feed Control Box Mounting .................................................................A-4
Operation .........................................................................................................Section B
Safety Instructions.................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Design Features and Advantages .........................................................................B-3
Additional Features................................................................................................B-3
Welding Capability.................................................................................................B-4
Limitations..............................................................................................................B-4
Compatible Lincoln Equipment..............................................................................B-4
Power Source Operation .......................................................................................B-4
Duty Cycle and Time Period ...........................................................................B-4
Case Front Controls........................................................................................B-4
Welding Adjustments ......................................................................................B-5
Detailed Weld Mode Descriptions...................................................................B-5
Accessories.....................................................................................................Section C
Options / Accessories............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed..................................................................................................C-1
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Maintenance.............................................................................................D-1
Troubleshooting..............................................................................................Section E
Troubleshooting the Power Wave / Power Feed System using the Status LED ...E-1
Safety Precautions.................................................................................................E-2
How to Use Troubleshooting Guide.......................................................................E-2
Troubleshooting Guide ..........................................................................................E-3
Wiring Diagram and Dimension Print............................................................Section F
Parts Lists ....................................................................................................P291 Series
Nov97