Lincoln Electric IM583-A Home Safety Product User Manual


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F-1
DIAGRAMS
F-1
POWER WAVE 455
3
1
L3A
18
TO AUX #1
TO CURRENT
32
33
4
POS
X2
4
POWER BD RECTIFIER
J24
NEG
TO
J32
NEG
NEG
NEG
POWER BD RECT
C3
+
32
TO
J81
L1A
A
H1D
31
TO J61
612B
S4
TO CB3
(TOP)
2
FRONT OF MACHINE
110V RECEPTACLE
TO TP3
TO CONTACTOR
TO CONTACTOR
TO RECONNECT PANEL
11
TO SWITCH
11
16
BD #1
12
TRANSFORMER
TO CURRENT
BD #2
16
PRIMARY
(TOP
LEFT)
TRANSFORMER
RECT.
TO CURRENT
F4
TO SWITCH
THERM.
C3
D4
TO
OUTPUT RECT
273
274
TO
J27
J22
SECONDARY
(BOTTOM
LEFT)
PRIMARY
(BOTTOM
LEFT)
SECONDARY
(TOP
LEFT)
MAIN TRANSFORMER
LEFT SIDE
N.D.
TO CURRENT
3
ELECTRODE
21A
WORK
4
4
MAIN CHOKE
L1
3
TP1
2
H1A
++
P6
TO AUX #2
J20
612B
54A
67A
TO SW1
67B
TO J61
CB3
612A
612
H1
TO AUX #1
TO SOLID STATE RELAY
4
TO CB4
C1
612A
AUXILIARY TRANSFORMER #1
TO
AUX #2
H1A
TO
H5
S4
CB2
6
1
(440-460)
H5A
P81
3
(380-415)
H3
H4A
H2
2
(220-230)
H3A
H2A
H1
(200-208)
4
AUXILIARY TRANSFORMER #2
5
4
6
SWITCH BOARD #1
J21A,J21B
TO SW1
RECONNECT PANEL
CB3
10A CIRCUIT
BREAKER
1
’A’
J32,J40
J50,J81
403
406
TO J23
D2
10W
2.7
AUX. #1
1
THERM
CHOKE
TO
10W
2.7
10W
2.7
TO J22
CB2
L2
N.D.
C3
TO
224
224A
AC
52A
1
4
3
2
TRANSFORMER
218
TO CURRENT
TRANSFORMER
D1
800V
.022
POS
POS
2.7
10W
N.D.
TRANSFORMER
15
.022
800V
POS
RECTIFIER
INPUT
U
SWITCH
TO
RECONNECT
L1A
T2
TO SW1
503
234
4
5
7
L3A
8
TO A SYSTEM GROUND PER
NATIONAL ELECTRICAL CODE.
4
TO SUPPLY LINES
G
AC1
POS
AC2
J22
3
4
254
253
7
6
5
4
3
2
1
6
D
C
B
A
2
1
8
7
6
5
(220-230)
H3A
H2
H1
H2
H3
(200-208)
N
H1
(24V)
R
(115V)
(51V)
6
5
H4
W
R
+
19D
J50
(115V)
403
503
506
404
235
604
405
1B
239
238
406
1W
TO MAIN TRANS
1
1
2B
214
213
212
N.D.
212
50
NEG
CB1
3
2
221
1
9
8
6
5
POWER BD
TO
TO AUX #1
2
T1
3
T2
TO
J61
CR1
6
612
SW1
CB4
H1D
9
T3
T1
L2
WORK
ELECTRODE
206A
J27
TO
S4
31
J81
CR1
X4
S3
RS232
CONNECTOR
REAR OF MACHINE
ELECTRODE
4
LOAD
LINE
SW1
POWER
G3051-1
S1
WIRE
FEEDER
RECEPTACLE
FAN
CB4
6A CIRCUIT
BREAKER
TM
POWER WAVE 455 WIRING DIAGRAM
S2
VOLTAGE
SENSE
RECEPTACLE
D
202A
TO TP3
TRANSFORMER
+
NEG
NEG
AC3
T3
L3
TO SW1
W
V
CB4
S2
H4A
RECONNECT PANEL
202
2
2
3
14
8
TO
251
11
S3
12
253
1
254
2
3
J40
+
C4
13
14
POWER BOARD
H5A
H5
(440-460)
H4
U
(380-415)
TO J20
-
202
+
X5
TO RECT THERM
224A
CHOKE
-
WORK
LEFT SIDE OF MACHINE
CONTROL BOARD
N.C.
X5
H5
H4
444
H3
H2
RECONNECT SWITCH
TO SWITCH BD #2
THIS AREA VIEWED FROM REAR OF MACHINE
TO L7
206A
405
404
1
TO CURRENT
X3A
TO SOLID STATE RELAY
TO AUX#1
P6
USER
INTERFACE
220
14
15
CURRENT
800V
.022
800V
.022
P91
CURRENT
TRANSDUCER
TO J24
TO J22
50
CB1
10A CIRCUIT
BREAKER
TP2
TO
WORK
1W
2W
C2
ELECTRODE
N.A.
206
N.A.
THERMAL LED (Y)
TO J20
STATUS LED (R/G)
52
1B
.05/600V
2B
TO R1
8
7
6
5
4
1
3
8
7
6
5
4
3
2
16
15
14
J21B
J21A
506
239
TO SWITCH
TO J23
11
2
1
3
7
TRANSFORMER
TO R1
291
THERM.
TO J21A
216
211
213
TO SWITCH BD #1
20C
TO INPUT RECT
19C
POS
TO SWITCH BD #1
N.B.
NEG
TO INPUT RECT
TO SWITCH BD #2
20D
19D
14
J20,J26
7
9
8
1
12
16
7
10
L1
J23
8
CONNECTOR CAVITY NUMBERING SEQUENCE
(VIEWED FROM COMPONENT SIDE OF BOARD)
11
6
J22,J61
5
6
1
J24,J31
228
L2
TO
225
50
2
2
S1
TO
67B
51A
54A
52
13
CURRENT
12
J27
TO
11
TO
10
67A
9
8
POWER BD
J20
CB1
L2
TO
.05/600V
TO MAIN TRANS
TRANSFORMER
8
7
J60
6
231
5
4
3
232
2
604
238
X3
601
3
INPUT BOARD
4
17
18
1
2
10
5
21A
53A
2
51A
51
3
52A
4
1
53A
54
E
53
TO AUX#1
J31
S1
TO
51
X1
53
X3A
TO
SOLID STATE RELAY
274
TP4
J32
273
STATUS LED
AC
POS
NEG
POS
POS
6
5
4
J60
J50
J40
TO
231
THERM.
TP3
220
2W
12
11
10
9
J26
9
10
7
6
5
1
3
2
11
13
12
10
13
4
43
54
12
1
4
2
AUX #1
J25
380-415V
3R
3W
CAPACITORS=MFD/VOLTS
RESISTORS=OHMS/WATTS
TO
1
CB3
6
440-460V
220-230V
200-208V
6
5
4
3
2
1
16
15
14
1
211
1
216
218
444
50WT
221
222
223
224
225
226
TO
J31
1
LED
J31
THERMAL
5
6
7
8
9
10
11
12
RECT.
4
P91
TO
N.D.
L7
235
F2
F2
SECONDARY
(BOTTOM
RIGHT)
BD #1
PRIMARY
(TOP
RIGHT)
13
SECONDARY
(TOP
RIGHT)
RIGHT SIDE
15
16
PRIMARY
(BOTTOM
RIGHT)
C5
17
BD #2
TO SWITCH
F1
F1
SWITCH BOARD #2
20D
TO RECONNECT SWITCH
TO
CR1
J23
AUX #1
222
223
3
214
2
51BK
TO FAN
233
X1
W
H5
CONNECTION SHOWN IS FOR 440-460V OPERATION.
8
J60
1
3
5
COMPONENT VALUES:
ELECTRICAL SYMBOLS PER E1537
LEAD COLOR CODING
B=BLACK
G=GREEN
NOTES:
N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE)
ALIGNS WITH BLACK LEAD OF LED SOCKET.
N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.
N=BROWN
U=BLUE
R=RED
W=WHITE
RIGHT SIDE OF MACHINE
J27,J28
N.D MAY NOT APPEAR ON ALL MACHINES.
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.
CONNECTION SHOWN IS FOR 380-460V OPERATION.
J25
4
3
J28
8
7
6
5
3
2
1
4
5
6
202A
226
TO RECONNECT SWITCH
12
20C
19C
228
10
9
33
J25
20
TO
251
TO J61
J20
TO J60
TO
601
291
D3
R1
TP7
1
CB2
10A CIRCUIT
BREAKER
7
234
233
232
J23
4
3
2
F4
TO
F3
F3
TO FAN
H3
H4
W
H2A
X4
X3
X3
X2
J60
CR1
TO
TO POWER BD. RECTIFIER
3W
SOLID
STATE
RELAY
J24
TO
3R
206
6
5
S1
TO
1
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
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