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P38+ Pellet Stove
5
4 GLASS
RETAINER
CLIPS
4 GLASS
RETAINER
BOLTS
GLASS
GLASS GASKET
DOOR
HINGE PINS
PAW BOLT
BRASS HANDLE
HANDLE
BOLT
WOOD HANDLE
SET SCREW
Door Glass
* Rope the glass carefully to insure proper sealing.
* Apply the rope exactly along the edge of the external face of
the glass, not overhanging or pressed too far in from the edge.
* Make sharp 90
o
turns at the corners.
* Overlap the ends of the rope at the upper left or right corners.
Glass Retainer Clips
* Use the glass retainer clips and screws supplied in the door
kit.
* Use a 1/8" Allen wrench to tighten the glass clips to cast door
with 10-24 x 3/8" screws supplied.
Paw Bolt
* The paw bolt should be turned into the door from the inside
approximately 17 turns.
* With the set screw removed, turn the brass elbow onto the
paw bolt approximately 5 turns, or until a 1/16" clearance is
achieved between the elbow and the door face (make sure to
stop on the flat spot of the paw bolt).
* The set screw on the brass elbow must be aligned to contact
the flat spot on the paw bolt, then tighten using a 5/32" Allen
wrench.
* After attaching the door handle, close and latch the door by
turning the handle to the six o'clock position. During this
process observe to see that the door rope is being compressed
properly.
* If it does not compress, loosen the set screw and turn the
paw bolt one additional turn into the door. Repeat as required
to insure a tight seal.
Assembling the door
Referring to the diagram, note how the various compo-
nents of the door system fit together. Lay the load door face
down on a soft surface.
Clean the glass and gold door using a nonabrasive
cleaner. Install the glass gasket around the outer edge of the
front face of the door glass carefully to insure proper sealing.
Set the glass pane gently onto the door. Install the hold-down
clips and tighten with bolts as shown.
Install door on stove with hinge pins.
Install door handle as shown on the diagram. NOTE:
With the flat surface of the paw bolt to the inside of the door.
Turn the paw bolt "in" for approx. (17) turns.
Turn the brass elbow onto the paw bolt approx. (5) turns.
Align the set screw with the flat spot on the paw and
tighten.
After attaching the door handle, close and latch the door
by turning the handle to the six o'clock position. Does the door
rope compress? If not, loosen the set screw, turn the paw bolt
one more turn into the door. Repeat as required to achieve a
tight door fit.
NOTE: Remember to thoroughly clean the glass and
the gold door frame before lighting the stove for the first time.
Door Assembly/Installation Tips