Filter
Top Products
Replacing the Gas Valve:
1. To replace the gas control valve/thermostat,
reassemble in reverse order. When replacing the gas
control valve/thermostat, thread a correctly sized
pipe into the inlet and use it to turn the gas valve
(clockwise.) DO NOT OVER TIGHTEN or damage may
result. NOTE: Use an approved TEFLON(R_tape or pipe
compound only on the threaded section of the gas
control valve/thermostat that screws into the tank.
2. Reconnect the gas piping to the gas control valve/
thermostat. NOTE: Use an approved Teflon tape or
pipe compound on the gas piping connections.
3. Attach the igniter and bracket to the new gas control
valve/thermostat, clipping it at the back edge of
thermostat and snapping it into place. NOTE: Do not
use the (pilot) ferrule nut supplied with the new gas
control valve/thermostat, unless the existing nut is not
usable. Reconnect the pilot tube, manifold tube, igniter
use reverse (left-hand) threads on the manifold tube.
4. Fill the tank completely with water. NOTE: To purge the
lines of any excess air, keep the hot water faucet open
for 3 minutes after a constant flow of water is obtained.
5. Turn on the gas supply and test the gas supply
connections by brushing on an approved noncorrosive
leak detection solution. Bubbles forming indicate a
leak. Correct any leak found.
6. Check the operation of the burner by following the
lighting instructions on the front of the water heater.
With the burner lit, check the gas control valve/
thermostat supply line, manifold tube and pilot tube
connections for leaks.
7. Verify proper operation and then replace the outer door.
8. If additional information is required, contact Residential
Technical Assistance by referencing the number on the
water heater.
wire, and thermal switch wires. NOTE: L.P. gas systems
FVlR System Operational Checklist
1. Manifold gasketproperlysealed.
2. Viewportnot damagedor cracked.
3. Flame-arrestorfree ofdebris and undamaged.
4. Two piecewire connectorproperlyinstalled.
TEFLON ® is a registered trademark of E.I. Du Pont De Nemours and Company
5. No leaks at pilot and manifold connection.
6. Manifold door screws securely tightened.
7. Depress the button on the thermal switch
PROBLEM CORRECTIVE ACTION
BURNER WILL NOT IGNITE
SMELLY WATER
BURNER FLAME YELLOW-
LAZY
PILOT WILL NOT LIGHT OR
REMAIN LIT
POSSIBLE CAUSE(S)
1. Pilot not lit
2. Thermostat set too low
3. No gas
4. Dirt in the gas lines
5. Pilot line clogged
6. Main burner line clogged
7. Non-functioning thermocouple
8. Non-functioning thermostat
9. Heater installed in a confined area
1. Sulfides in the water
1. Insufficient secondary air
2. Low gas pressure
3. Water heater flue or vent system
blocked
4. Main burner line clogged
5. Heater installed in a confined area
6. Obstruction in main burner orifice
1. Non-functioning igniter
2. The thermal switch tripped
3. Wire lead connection at thermal
switch loose
4. Thermocouple connection loose
5. Air in gas line
6. Low gas pressure
7. No gas
8. Dirt in gas lines
9. Cold drafts
10. Thermostat ECO switch open
11. Pilot line or orifice clogged
12. Non-functioning thermocouple
13. Air for combustton obstructed
14. Flammable vapors incident, FVIR
function actuated
1. Light pilot
2. Turn tem£. dial to desired temperature
3. Check wtth gas utility company
4. Notify utility-install trap in gas line
5. Clean, locate source and correct
6. Clean, locate source and correct
7. Replace thermocouple
8. Replace thermostat
9. Provide fresh air ventilation
1. Replace the anode with a special anode
1. Provide ventilation to water heater
2. Check with gas utility company
3. Clean, locate source and correct
4. Clean, locate source and correct
5. Proper fresh air ventilation
6. Clean or replace orifice
1. Replace igniter pilot assembly
2. See PilotLtght Troubleshooting Flowchart section
3. Remove and reconnect the wire leads at
thermal switch, confirm connections are tight
and not loose
4. Finger tighten; then 1/4 turn with wrench
5. Bleed the air from the gas line
6. Check with gas utility company
7. Check with gas utility company
8. Notify utility-install dirt trap in gas line
9. Locate source and correct
10. Replace thermostat
11. Clean, locate source and correct
12. Replace thermocouple
13. See maintenance section for inspection and
cleaning of flame trap
14. Replace water heater, eliminate flammable
vapors source. Contact Residential Technical
Assistance
29