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TABLE OF CONTENTS
86306300 CHARIOT BURNISHER 11/09/07
3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-3
Components...................................................... 3-4
Drive Controls ................................................... 3-5
Burnsiher Controls ............................................ 3-9
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Operating The Machine................................ 3-11
Emergency Stop Procedures ....................... 3-11
To Begin Burnishing..................................... 3-12
MAINTENANCE
Service Schedule ......................................... 4-1
Batteries ....................................................... 4-2
Dust Bag Replacement ................................ 4-7
Pad Installation............................................. 4-7
Pad Driver Replacement.............................. 4-8
Shunt Adjustment......................................... 4-10
Drive Motor & Brake..................................... 4-11
Circuit Protection.......................................... 4-14
Troubleshooting............................................ 4-15
GROUP PARTS LIST
Bumper.............................................................. 5-1
Control Panel.....................................................5-3
Controls & Housing ...........................................5-5
Decal .................................................................5-7
Filter...................................................................5-9
Frame-Lower.....................................................5-11
Frame-Upper.....................................................5-13
Hood..................................................................5-15
Pedal Platform...................................................5-17
Rear Cover........................................................ 5-21
Deck Lift Mechanism.........................................5-23
Deck Lift Linkage...............................................5-25
Steering............................................................. 5-27
Wheel-Front Drive, Chain..................................5-29
Wheel-Front Brake ............................................5-31
Wheel-Front Drive, Gear ...................................5-33
Wheel-Rear .......................................................5-35
Wiring-Batteries.................................................5-37
Wiring-Components...........................................5-39
Wiring-Control Panel .........................................5-41
Wiring-Drive Motor ............................................5-43
Wiring-Main Harness.........................................5-45
Wiring-Pedal Platform .......................................5-47
Wiring Diagram.................................................. 5-49
Suggested Spare Parts..................................... 5-50
Back-Up Alarm – Option....................................5-51
Battery Cart – Option.........................................5-53
Seat – Option ....................................................5-57
Warning Light – Option......................................5-59
EC Declaration ..................................................5-61
Warranty............................................................ 5-62