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TABLE OF CONTENTS
86292490 VOYAGER DUO 11/15/08
3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works.................................. 3-4
Components...................................................... 3-5
Drive Controls ................................................... 3-6
Scrub Controls .................................................. 3-8
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Emergency Stop Procedures ....................... 3-11
Filling Solution Tank..................................... 3-12
Normal Scrubbing......................................... 3-12
To Begin Scrubbing...................................... 3-13
Priming Pump............................................... 3-13
To Stop Scrubbing........................................ 3-13
Emptying and Cleaning Tanks ..................... 3-14
MAINTENANCE
Service Schedule .............................................. 4-1
Batteries............................................................ 4-2
Scrub Deck........................................................ 4-6
Scrub Brushes................................................... 4-7
Scrub Motor....................................................... 4-8
Actuator Removal /Replacement ...................... 4-9
Circuit Protection............................................... 4-10
Solution Strainer & Pump(Basic) ...................... 4-11
Solution Strainer & Pump(Deluxe).................... 4-13
Drive Assembly ................................................. 4-17
Vacuum............................................................. 4-19
Transporting Machine ....................................... 4-22
Machine Troubleshooting.................................. 4-23
PARTS LIST
Brush Deck........................................................5-1
Brush Deck Actuator .........................................5-3
Brush Deck Motor..............................................5-5
Brush Deck Mounting........................................5-7
Brush Deck Shroud ........................................... 5-9
Brush Deck Lift..................................................5-11
Control Handle ..................................................5-13
Control Panel-Lower (Basic) .............................5-15
Control Panel-Lower (Deluxe)........................... 5-17
Control Panel-Upper (Basic) .............................5-19
Control Panel-Upper (Deluxe)........................... 5-21
Control Panel Mounting..................................... 5-23
Cover-Front .......................................................5-25
Decal .................................................................5-27
Frame-Lower.....................................................5-29
Frame-Upper.....................................................5-31
Recovery Tank ..................................................5-33
Recovery Tank Handle (Basic) .........................5-35
Recovery Tank Handle (Deluxe).......................5-37
Solution-Chemical Tanks (Deluxe)....................5-39
Solution Pump...................................................5-41
Solution-Chemical Pump (Deluxe).................... 5-43
Solution-Chemical Valves (Deluxe)...................5-45
Solution Tank ....................................................5-47
Spray Jets .........................................................5-49
Spray Jet Valves (Basic) ...................................5-51
Spray Jet Valves (Deluxe).................................5-53
Wheel and Drive Assembly...............................5-55
Vacuum Shoe....................................................5-57
Vacuum (Basic).................................................5-61
Vacuum (Deluxe)...............................................5-63
Wiring-Battery.................................................... 5-65
Wiring-Control Panel (Basic).............................5-67
Wiring-Control Panel (Deluxe) ..........................5-69
Wiring-Main Harness (Basic) ............................5-71
Wiring-Harness (Deluxe)................................... 5-72
Wiring Diagram (Basic) .....................................5-73
Wiring Diagram (Deluxe)...................................5-74
Hose Diagram (Basic) ....................................... 5-75
Hose Diagram (Deluxe).....................................5-76
Suggested Spare Parts..................................... 5-77
Accessories....................................................... 5-77
OPTIONS & SERIAL NUMBERS
Battery Cart .......................................................6-2
Battery Cart-Latch and linkage.......................... 6-4
Battery Cart – Tray............................................6-6
Battery Exchange Option ..................................6-8
Emergency Stop-Option.................................... 6-10
Serial Numbers..................................................6-12
Warranty