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SAFE INSTALLATION, USE AND SERVICE ..............................2
GENERAL SAFETY .................................................................. 3
TABLE OF CONTENTS ..............................................................4
INTRODUCTION ........................................................................ 4
Preparing for the New Installation ...................................4
TYPICAL INSTALLATION .......................................................5,6
REMOVING THE OLD WATER HEATER .................................... 7
MATERIALS AND BASIC TOOLS NEEDED ...............................8
LOCATING THE NEW WATER HEATER ............................... 9-12
Facts to Consider About Location ..............................9,10
Insulation Blankets .................................................... 10,11
Combustion Air and Ventilation for Appliances
Located in Unconfined Spaces ..................................... 11
Combustion Air and Ventilation for Appliances
Located in Confined Spaces .................................... 11,12
INSTALLING THE NEW WATER HEATER .......................... 13-19
Section A - Galvanized Piping .................................. 13,14
Section B - Copper (Sweat) Piping.......................... 14-15
Temperature-Pressure Relief Valve..........................16,17
Filling the Water Heater.................................................. 17
Venting ......................................................................17,18
Gas Piping .................................................................18,19
Sediment Traps ..............................................................19
LIGHTING & OPERATING INSTRUCTIONS ..........................20,21
TEMPERATURE REGULATION ................................................ 22
FOR YOUR INFORMATION ............................................... 22-24
Start Up Conditions ................................................... 22,23
Draft Hood Operation .............................................22
Condensation ....................................................22,23
Smoke/Odor ............................................................ 23
Thermal Expansion .................................................23
Strange Sounds...................................................... 23
OPERATIONAL CONDITIONS .............................................23,24
Smelly Water .......................................................... 23
“Air” in Hot Water Faucets ................................23,24
High Temperature Shut Off System .......................24
PERIODIC MAINTENANCE ................................................. 24-26
Venting System Inspection ............................................ 24
Burner Inspection ...........................................................24
Burner Cleaning.............................................................. 25
Housekeeping ................................................................25
Anode Rod Inspection.................................................... 25
Temperature-Pressure Relief Valve Operation.............. 25
Draining .....................................................................25,26
Drain Valve Washer Replacement ................................. 26
Service ...........................................................................26
LEAKAGE CHECKPOINTS ...................................................... 27
TROUBLESHOOTING GUIDELINES ......................................... 28
REPAIR PARTS LIST ............................................................... 29
WARRANTY ......................................................................30,31
Thank You for purchasing this water heater. Properly installed
and maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:
• U.L. - Underwriters Laboratories Inc.
• CSA - Canadian Standards Association
• ANSI - American National Standards Institute
• NFPA - National Fire Protection Association
• ASME - American Society of Mechanical Engineers
• GAMA - Gas Appliance Manufacturer’s Association
• EPACT - Energy Policy Act
• CAN - Canada
This gas-fired water heater is design certified by Underwriters
Laboritories, Inc. under American National Standard/CSA
Standard for Gas Water Heaters ANSI Z21.10.3 - CSA 4.3 (current
edition).
PREPARING FOR THE NEW INSTALLATION
1. Read the “General Safety” section, page 3 of this manual
first and then the entire manual carefully. If you don’t follow
the safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of the gas-fired water heater. It
also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and
your safety. Since we cannot put everything on the first few
pages, READ THE ENTIRE MANUAL BEFORE ATTEMPTING
TO INSTALL OR OPERATE THE WATER HEATER.
2. The installation must conform with these instructions and
the local code authority having jurisdiction. In the absence of
local codes, installations shall comply with the National Fuel
Gas Code ANSI Z223.1/NFPA 54. This publication is
available from the CSA International, 8501 East Pleasant
Valley Rd., Cleveland, Ohio 44131, or The National Fire
Protection Association, 1 Batterymarch Park, Quincy, MA
02269.
3. If after reading this manual you have any questions or do not
understand any portion of the instructions, call the local gas
utility or the manufacturer whose name appears on the rating
plate.
4. Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe
installation are very important in preventing death from
possible carbon monoxide poisoning and fires, see Figures
9 through 14.
Examine the location to ensure the water heater complies
with the Locating the New Water Heater section in this
manual.
5. For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation
procedures. Instructions may be obtained from California
Office of the State Architect, 400 P Street, Sacramento, CA
95814.
6. Massachusetts Code requires this water heater to be
installed in accordance with Massachusetts 248-CMR 2.00:
State Plumbing Code and 248-CMR 5.00.
7. Complies with SCAQMD rule #1146.2 and districts having
equivalent NOx requirements.
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