Filter
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438335-UIM-B-0509
8 Johnson Controls Unitary Products
SECTION III: FILTERS
FILTER INSTALLATION
All applications require the use of a field installed filter. All filters and
mounting provision must be field supplied.
Filters must be installed external to the furnace cabinet. DO NOT
attempt to install filters inside the furnace.
NOTE: Single side return above 1800 CFM is approved as long as the
filter velocity does not exceed filter manufacturer’s recommendation
and a transition is used to allow use on a 20x25 filter.
NOTES:
1.Air velocity through throwaway type filters may not exceed 300 feet per
minute (91.4 m/min). All velocities over this require the use of high velocity
filters.
2.Do not exceed 1800 CFM using a single side return and a 16x25 filter. For
CFM greater than 1800, you may use two side returns or one side and the
bottom or one side return with a transition to allow use of a 20x25 filter.
SIDE RETURN
Locate the “L” shaped corner locators. These indicate the size of the cut-
out to be made in the furnace side panel. Refer to Figures 13.
Install the side filter rack following the instructions provided with that
accessory. If a filter(s) is provided at another location in the return air
system, the ductwork may be directly attached to the furnace side
panel.
FIGURE 12: Dimensions
FRONT
33
A
LEFT SIDE
CombustionAir Inlet
Condensate Drain
(Downflow)
Vent Outlet
Thermostat
Wiring
28.5”
Gas Pipe
Entry
Electrical
Entry
Condensate
Drain
Thermostat
Wiring
RIGHT SIDE
Vent Outlet
Condensate Drain
(Downflow)
14”
1”
1.5”
23”
CombustionAir Inlet
Gas Pipe
Entry
Electrical
Entry
Condensate
Drain
Optional Return Air
Cutout (Either side)
29.5”
(For Cladded door add appoximately an additional .75”)
C
SUPPLY END
.56”
.56”
20”
B
3”
23.8”
.56”
Combustion
Air Inlet
Vent
Outlet
RETURN END
B
24.25”
Table 3: Cabinet and Duct Dimensions
BTUH (kW)
Input
Nominal
CFM (m
3
/min)
Cabinet
Size
Cabinet Dimensions (Inches)
Approximate
Operating Weights
A (in) A (cm) B (in) B (cm) C (in) C (cm) Lbs (kg)
60 (17.6) 1200 (34.0) B 17 1/2 44.4 16 3/8 41.6 13 1/4 33.7 122 (55.3)
80 (23.4) 1200 (34.0) B 17 1/2 44.4 16 3/8 41.6 14 3/4 37.5 126 (57.1)
80 (23.4) 1600 (45.3) C 21 53.3 19 7/8 50.5 16 1/2 41.9 136 (61.7)
100 (29.3) 1600 (45.3) C 21 53.3 19 7/8 50.5 18 1/4 46.4 142 (64.4)
100 (29.3) 2000 (56.6) C 21 53.3 19 7/8 50.5 18 1/4 46.4 145 (65.8)
120 (35.1) 2000 (56.6) D 24 1/2 62.2 23 3/8 59.4 21 3/4 55.2 156 (70.7)
Table 4: Recommended Filter Sizes (High Velocity 600 FPM)
CFM
(m³/min)
Cabinet
Size
Side
(in)
Bottom
(in)
1200 (34.0) B 16 x 25 16 x 25
1600 (45.3) C 16 x 25 20 x 25
2000 (56.6) C (2) 16 x 25 20 x 25
2000 (56.6) D (2) 16 x 25 22 x 25
FIGURE 13: Side Return Cutout Markings
Some accessories such as electronic air cleaners and pleated
media may require a larger side opening. Follow the instructions
supplied with that accessory for side opening requirements. Do not
cut the opening larger than the dimensions shown in Figures 12.
Front of
Furnace
Corner
Markings
Side of
Furnace