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438335-UIM-B-0509
Johnson Controls Unitary Products 11
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
SUPPLY VOLTAGE CONNECTIONS
1. Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram in this instruction.
2. Remove the wiring box cover screws. Route all power wiring
through a conduit connector or other proper bushing that has been
installed into the unit opening and the junction box. In the junction
box there is a black wire, a white wire and a green ground screw.
Connect the power supply as shown on the unit’s wiring label
located on the inside of the blower compartment door, or the wiring
schematic in this section. Connect the black wire to L1 (hot) from
the power supply. Connect the white wire to neutral. Connect the
ground wire (installer-supplied) to the green (equipment ground)
screw. An alternate wiring method is to use a field-provided 2”
(5.1 cm) x 4” (10.2 cm) box and cover on the outside of the fur-
nace. Route the furnace leads into the box using a protective
bushing where the wires pass through the furnace panel. After
making the wiring connections replace the wiring box cover and
screws. Refer to Figures 17.
3. The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figures 17.
LOW VOLTAGE CONTROL WIRING CONNECTIONS
Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figures 18. Electronic ther-
mostats may require the common wire to be connected. Apply strain
relief to thermostat wires passing through cabinet. If air conditioning
equipment is installed, use thermostat wiring to connect the Y and C
terminals on the furnace control board to the proper wires on the con-
densing unit (unit outside).
The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.
Table 7: Ratings & Physical / Electrical Data
Input
High/Low
Output
High/Low
Nominal
Airflow
Cabinet Width
Total Unit
Amps
AFUE
High Fire
Air Temp. Rise
Low Fire
Air Temp. Rise
MBH kW MBH kW CFM
m
3
/min
in. cm % °F °C °F °C
60/39 18/11 58/37 17/11 1200 34 17-1/2 44.4 9 96 35 - 65 1.6 - 18.3 35 - 65 1.6 - 18.3
80/52 23/15 77/50 22/14 1200 34 17-1/2 44.4 9 96 35 - 65 1.6 - 18.3 30 - 60 -1 - 15.5
80/52 23/15 77/50 22/14 1600 45.3 21 53.3 12 96 35 - 65 1.6 - 18.3 35 - 65 1.6 - 18.3
100/65 29/19 96/62 28/18 1600 45.3 21 53.3 12 96 35 - 65 1.6 - 18.3 30 - 60 -1 - 15.5
100/65 29/19 96/62 28/18 2000 56.6 21 53.3 14 96 35 - 65 1.6 - 18.3 35 - 65 1.6 - 18.3
120/78 35/23 115/75 33/22 2000 56.6 24-1/2 62.2 14 96 35 - 65 1.6 - 18.3 35 - 65 1.6 - 18.3
Input
High/Low
Max. Outlet
Air Temp.
Blower Blower Size
Max.
Over-current
Protect
Min. Wire Size
(awg) @ 75 ft.
One Way
Operating
Weight
MBH kW °F °C HP Amps in. cm Lbs. Kg.
60/39 18/11 170 76.7 1/2 7 11 x 8 27.9 x 20.3 15 14 122 55.3
80/52 23/15 175 79.4 1/2 7 11 x 8 27.9 x 20.3 15 14 126 57.1
80/52 23/15 175 79.4 3/4 10.2 11 x 10 27.9 x 25.4 15 14 136 61.7
100/65 23/15 175 79.4 3/4 10.2 11 x 10 27.9 x 25.4 15 14 142 64.4
100/65 29/19 175 79.4 1 12.7 11 x 11 27.9 x 27.9 20 12 145 65.7
120/78 35/23 170 76.7 1 12.7 11 x 11 27.9 x 27.9 20 12 156 70.7
FIGURE 17: Electrical Wiring
Electrical Entry
Junction
Box
L1-Hot
Neutral
Connect ground
lead to screw
BLK
WHT
The power connection leads and wiring box may be relocated to the
left side of the furnace. Remove the screws and cut wire tie holding
excess wiring. Reposition on the left side of the furnace and fasten
using holes provided.
Set the heat anticipator in the room thermostat to 0.4 amps. Setting
it lower will cause short cycles. Setting it higher will cause the room
temperature to exceed the set points.
Some electronic thermostats do not have adjustable heat anticipa-
tors. They should be set to six cycles per hour. Follow the thermo-
stat manufacturer's instructions.