Ingersoll-Rand PD05P-XXX-XXX Water Pump User Manual


 
Page 2 of 8 PD05P-XXX-XXX (en)
WARNING
EXCESSIVE AIR PRESSURE. Can cause per-
sonal injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as
stated on the pump model plate.
Be sure material hoses and other components are
able to withstand fluid pressures developed by this
pump. Check all hoses for damage or wear. Be certain
dispensing device is clean and in proper working con-
dition.
WARNING
STATIC SPARK. Can cause explosion result-
ing in severe injury or death. Ground pump and
pumping system.
Use the pump ground lug provided. Connect to a 12
ga. (minimum) wire (kit is included) to a good earth
ground source.
Sparks can ignite  ammable material and vapors.
The pumping system and object being sprayed must
be grounded when it is pumping,  ushing, recirculat-
ing or spraying flammable materials such as paints,
solvents, lacquers, etc. or used in a location where
surrounding atmosphere is conducive to spontaneous
combustion. Ground the dispensing valve or device,
containers, hoses and any object to which material is
being pumped.
Secure pump, connections and all contact points to
avoid vibration and generation of contact or static
spark.
Consult local building codes and electrical codes for
speci c grounding requirements.
After grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, con-
tainer, spray gun, etc.) to ground to insure continuity.
Ohmmeter should show 0.1 ohms or less.
Submerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep in ammables away from heat, open  ames and
sparks.
Keep containers closed when not in use.
WARNING
Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
In the event of a diaphragm rupture, material can be
forced out of the air exhaust mu er.
Pipe the exhaust to a safe remote location when
pumping hazardous or in ammable materials.
Use a grounded 3/8” minimum i.d. hose between the
pump and the mu er.
WARNING
HAZARDOUS PRESSURE. Can result in seri-
ous injury or property damage. Do not service or
clean pump, hoses or dispensing valve while the sys-
tem is pressurized.
Disconnect air supply line and relieve pressure from
the system by opening dispensing valve or device and
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
/ or carefully and slowly loosening and removing out-
let hose or piping from pump.
WARNING
HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must
comply with local and national laws and safety code
requirements.
Obtain Material Safety Data Sheets on all materials
from the supplier for proper handling instructions.
WARNING
EXPLOSION HAZARD. Models containing
aluminum wetted parts cannot be used with 1,1,1-tri-
chloroethane, methylene chloride or other haloge-
nated hydrocarbon solvents which may react and
explode.
Check pump motor section,  uid caps, manifolds and
all wetted parts to assure compatibility before using
with solvents of this type.
CAUTION
Verify the chemical compatibility of the
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
ushed or circulated. For speci c  uid compatibility,
consult the chemical manufacturer.
CAUTION
Maximum temperatures are based on
mechanical stress only. Certain chemicals will signi -
cantly reduce maximum safe operating temperature.
Consult the chemical manufacturer for chemical com-
patibility and temperature limits. Refer to PUMP DATA
on page 1 of this manual.
CAUTION
Be certain all operators of this equipment
have been trained for safe working practices, under-
stand it’s limitations, and wear safety goggles / equip-
ment when required.
CAUTION
Do not use the pump for the structural sup-
port of the piping system. Be certain the system com-
ponents are properly supported to prevent stress on
the pump parts.
Suction and discharge connections should be flex-
ible connections (such as hose), not rigid piped,
and should be compatible with the substance being
pumped.
CAUTION
Prevent unnecessary damage to the pump.
Do not allow pump to operate when out of material
for long periods of time.
Disconnect air line from pump when system sits idle
for long periods of time.
CAUTION
Use only genuine ARO® replacement parts
to assure compatible pressure rating and longest ser-
vice life.
NOTICE
Install the pump in the vertical position.
The pump may not prime properly if the balls do not
check by gravity upon start-up.
NOTICE
Re-torque all fasteners before operation.
Creep of housing and gasket materials may cause
fasteners to loosen. Re-torque all fasteners to insure
against  uid or air leakage.
NOTICE
Replacement warning labels are available
upon request: “Static Spark” pn \ 93616-1, Diaphragm
Rupture” pn \ 93122.
y
y
y
y
EXCESSIVE AIR PRESSURE
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE