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iii
Table of Contents
1.
I
NTRODUCTION
.....................................................................................................................................1
2.
P
RINCIPLES
O
F
O
PERATION
..................................................................................................................1
2.1
Reagent Head Assembly ........................................................................................................2
2.2
Control Assembly....................................................................................................................2
2.3
Gear Ratio Assembly ..............................................................................................................2
3.
E
QUIPMENT
I
NSPECTION
.......................................................................................................................3
4.
S
TORAGE
……………………………………………………………………………………………………...3
5.
I
NSTALLATION
......................................................................................................................................3
5.1
Location....................................................................................................................................3
5.2
Piping System..........................................................................................................................4
5.3
Suction Pressure Requirements............................................................................................5
5.4
Discharge Pressure Requirements........................................................................................5
6.
E
QUIPMENT
S
TARTUP
...........................................................................................................................6
6.1
Fastener Inspection.................................................................................................................6
6.2
Output Adjustment ..................................................................................................................6
6.3
Priming the Reagent Head......................................................................................................7
6.4
Calibration................................................................................................................................8
7.
M
AINTENANCE
......................................................................................................................................9
7.1
Lubrication ...............................................................................................................................9
7.2
Wet End Removal, Inspection, & Reinstallation...................................................................10
7.3
Check Valves ...........................................................................................................................12
7.4
Motor Removal & Reinstallation ............................................................................................16
7.5
Gearset Removal .....................................................................................................................16
7.6
Gearset Replacement..............................................................................................................18
8.
R
EPLACEMENT
P
ARTS
..........................................................................................................................19
8.1
KOPkit Program.......................................................................................................................19
8.2
Ordering KOPkits or Parts......................................................................................................19