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Monthly Ash Removal
The large baffle plate (12-5/8” x 9-3/8”) that rests above and behind the burn pot (refer to the
section on “Proper Impingement Plate Placement” and the exploded diagram in the rear of this
manual – Illustration 6) should be removed monthly. This can be done by lifting up the plate and
pulling it out. The area behind the plate should then be cleaned thoroughly, and the plate placed
back in the original position.
Use a screwdriver or chisel and break any carbon build-up in the front of the unit, where the pellets
are fed into the burn pot from the Auger Tube. Moisture in the pellets and resulting build-up in this
area can cause the auger to “squeal” or squeak.
Also inspect your flue pipes, and remove ash buildup from the clean-out tee.
Carbon Removal: During normal operation carbon from the combustion of pellet fuel will tend to
build up on the tip of the auger, on the wear plate and sides of the fire pot, and in the mouth of the
feed tube. It is essential that this residue be removed to ensure trouble free operation of the unit. The
frequency with which this carbon must be removed varies with brands of pellets, depending on
moisture content, wood type, foreign material (dirt, etc.) in pellets, and other factors.
To remove this carbon, simply scrape it off using the blade of a flat tipped screwdriver or similar
instrument; also, to remove it from the feed tube, scrape as much as can be easily reached, then
insert an emery board (fingernail file made from a popsicle stick and sandpaper) between the feed
auger and the feed tube and sand out any residue not removed from scraping alone. Clearing this
carbon residue from the feed tube is essential for proper operation of the feed auger, which is
designed to float freely in the feed tube allowing smooth fuel flow, a lesser possibility of a jam, and a
quieter unit.
Annual Cleaning
The stove and the flue system should be given a complete cleaning at the end of the heating
season. Remove the burn pot assembly, clean it thoroughly, and re-install it (refer to Illustration 6);
this will require new gasket for the burn pot (Part # PU-BPG). Be sure to tighten the set screws
when you replace them, but do not over-tighten. In addition to the cleaning mentioned for semi-
weekly and monthly, the Combustion (exhaust) Blower should be removed annually and the blower
tube vacuumed of any ash build-up. Note: There is a Combustion Motor Gasket (Part PU-CMG),
which allows you to remove the motor from the Combustion Blower housing, clean your stove, and
replace the motor and gasket without having to remove the entire Combustion Blower. However, if
you must remove or replace the entire Combustion Blower, a new blower flange gasket
(Part # PU-CBG) should be added between the blower flange and the steel exhaust tube.
Soot and Fly ash: Formation and Need for Removal – The products of combustion will contain
small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of
flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation
of the room heater will lead to some soot formation which will collect in the exhaust venting system.
The exhaust venting system should be inspected at least once every year to determine if cleaning is
necessary.
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